Manual Bauer Junior II (page 14 of 54) (English)

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Instruction Manual  Junior II

pecially the safety notices chapter. When work is already

underway it is too late. This is particularly relevant for

temporary personnel, e.g. maintenance personnel.

 Personnel may not wear long hair loose, loose clothing or

jewellery, including rings. There is a danger of injury

through, for example, these getting caught or being

pulled into the equipment.

 As far as necessary or according to regulations, use per

sonal protective equipment.

 Observe all safety and danger notices on the unit.

 Keep all safety and danger notices on the machine / unit

complete and in readable condition.

 If there are any modifications to the unit or operating

conditions which may affect safety, stop the unit immedi

ately and inform the person responsible of the fault.

 No modifications may be made to the unit which could

impair safety without first obtaining permission from the

suppliers. This is also the case with regard to installation

and adjustment of safety devices and valves as well as

welding of piping and reservoirs.

 Spare parts must always comply with the technical re

quirements specified by the manufacturer. This is always

guaranteed with original spare parts.

 Piping must be thoroughly checked (pressure and visual

inspection) by the operator at appropriate time intervals,

even if no safety related faults have been noticed.

 Intervals stipulated or given in the instruction manual for

recurring checks / inspections must be adhered to.

 Make sure location and operation of fire extinguishers is

known.

 Pay attention to fire warning and fire fighting procedures.

2.3.3. Qualifications, fundamental duties

 Work on / with the unit may only be carried out by reliable

personnel. Observe the legal minimum age permissible.

 Ensure that only trained personnel work with the ma

chine.

 Establish the responsibilities of the machine operator and

establish a procedure for him to inform a third person of

unfavourable safety conditions.

 People who are being trained or introduced to the job

should only be allowed to work with the unit under con

stant supervision of an experienced person.

 Work on the electrical equipment of the unit may only be

carried out by a qualified electrician or by an instructed

person under the direction and supervision of a qualified

electrician according to electrotechnical regulations.

2.3.4. Safety notices for operation

 Do not carry out any work if safety is questionable.

 Meet all requirements demanding that the unit is only op

erated in safe and good working order. Only operate the

machine if all protective and safety equipment, e.g. all de

tachable protective equipment, emergency shut-down

devices, soundproofing is provided and in good working

order.

 At least once every day, check the unit externally for dam

age and faults. Inform the person responsible immedi

ately if anything is not as is should be (including oper

ation). If necessary, shut the machine down immediately

and make it safe.

 Observe switching on and off processes and monitoring

indications according to the instruction manual.

 Before switching on / starting up the unit, ensure that no

one can be put at risk through running the unit.

 Carry out the setting, maintenance and inspection pro

cesses at the intervals specified in the instruction manual,

including replacement of parts / equipment. This work

may only be carried out by qualified personnel.

 Clear and make the maintenance area safe as far as

necessary.

 If the unit is completely switched off for maintenance and

repairwork, ensure that it is protected from unexpected

start-up. Turn off main control device and remove the key

and / or display a warning sign on the main switch.

 When replacing individual parts and larger assembly

groups, they must be carefully fastened to the lifting de

vice so that there is no risk of danger. Use only suitable

and technically perfect lifting devices and equipment

with sufficient lifting power and strength. Do not linger

or work under suspended loads.

 Only entrust an experienced person with the fixing of

loads and guiding of crane drivers. The person guiding

must remain within sight or in contact with the operator.

 For assembly work above body height, use appropriate

safety approved equipment, e.g. ladders and platforms.

Do not climb on machine parts. For maintenance work at

high levels, wear a safety harness.

 Clean oil, fuel or care products from the machine, in par

ticular the connections and screw joints, before carrying

out maintenance / repairwork. Do not use aggressive

cleaning fluid. Use a fibre-free cleaning cloth.

 Before cleaning the machine with water or jet of steam

(high pressure cleaner) or detergent, cover / seal all open

ings which for safety and/or operating reasons no water

/ steam / detergent may penetrate. Electric motor and

switch cabinets are particularly at risk.

 When cleaning the operating room, ensure that the tem

perature sensors of the fire alarm and sprinkler system do

not come into contact with hot cleaning fluid, in order to

avoid triggering the sprinkler system.

 Completely remove all covers / seals after cleaning.

 After cleaning, check all pressure lines for leaks, loose

connections, wear and damage. Immediately eliminate

any faults.

 Always retighten any screw connections loosened for

maintenance or repairwork.

 If it is necessary to remove safety devices for maintenance

and repairwork, these must be replaced and checked im

mediately after completion of the maintenance or repair

work.

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Bauer Junior II Manual

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