541672

Al-ko AKS3004 Manual

2
Zoom out
Zoom in
Previous page
1/6
Next page
2
Assembly Instructions:
PLEASE NOTE THAT ON MOST OVERRUN ASSEMBLIES, THE DAMPER IS
SECURED BY THE REAR RETAINING BOLT AND TELESCOPES OUT
INDEPENDENTLY.
1) Release gaiter from coupling head and loosen and remove self-locking nuts
(Fig. 5/Item 1&2). Remove front bolt only (Fig. 5/Item 1).
2) Using the 10 mm dia. retaining pin provided, knock through rear bolt and
leave the pin in the shaft to secure the damper (Fig. 6/Items 1&2).
3) Remove coupling head.
4) The AKS 3004 is designed for 50mm draw shafts. For smaller dia. shafts,
spacers must be used (Fig. 7a/b). These are provided with your stabiliser kit.
Shaft Diam. Requirements
50 mm No spacers required
35 mm 7.5 mm spacer (a)
46 mm Use 2.0 mm spacer (b) - non AL-KO
5) It may also be necessary to replace the gaiter according to the different diam.
draw shafts, see table below for details (refers to AL-KO overruns only).
Shaft Diam. Gaiter Amendments
35 mm No amendments necessary, use existing gaiter. Fit smaller
diameter of gaiter ush to end of stabiliser and secure larger
diameter of gaiter with the retaining ring included with this kit.
50 mm Gaiters as per Fig. 7a, this is secured immediately after
the coupling and can therefore be used again.
Gaiters as per Fig. 7b/c, these cannot be used again.
Replace with gaiter included with this kit.
6) Place AKS 3004 (plus spacers if required) onto draw shaft, ensuring xing
holes 1 & 2 line up (Fig. 8).
6a) For two horizontal bolt xing insert front Allen or Torx Bolt (M12x75 -Fig. 8/Item 1)
through washer (Item 5), overrun shaft and internal spacer (where used).
NB: Always insert bolts from right hand side (when facing caravan), to ensure
correct clearances are allowed if tting AL-KO Security Device (not included in kit).
Take second M12 Allen or Torx Bolt and use it to knock through the 10 mm retaining pin
used at step 2) - knock it all the way through (Fig. 9a). Finally t the two hexagonal
self-locking nuts and torque to 100 Nm for 10,9 class bolts or 86 Nm for 8,8 class bolts.
6b) For one horizontal and one vertical bolt xing (for non AL-KO overruns), insert front
Allen or Torx Bolt (M12x75 - Fig. 8/Item 1) through washer (Item 5), overrun shaft and
internal spacer (where used). Finally t hexagonal self-locking nut and torque to 100 Nm
for 10,9 class bolts or 86 Nm for 8,8 class bolts.
Take Mushroom Headed Coachbolt and insert from top (Fig. 9), t original curved washer
(from your overrrun) (Fig. 9/Item 5) and hexagonal self-locking nut and torque to 86 Nm
(8,8 class bolt supplied).
NB: The “class” of bolt will be seen to be stamped onto the head of the bolt!
FOR YOUR OWN SAFETY PLEASE CHECK:
a) To ensure in both cases that the damper is correctly connected, push the drawshaft in
and out - you will feel resistance when the damper is correctly located.
b) Self-locking nuts must only be used once - if removed replaced with new ones.
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9a
Fig. 7a
Fig. 7b
Fig. 7c
Fig. 9
2


Need help? Post your question in this forum.

Forumrules


Report abuse

Libble takes abuse of its services very seriously. We're committed to dealing with such abuse according to the laws in your country of residence. When you submit a report, we'll investigate it and take the appropriate action. We'll get back to you only if we require additional details or have more information to share.

Product:

For example, Anti-Semitic content, racist content, or material that could result in a violent physical act.

For example, a credit card number, a personal identification number, or an unlisted home address. Note that email addresses and full names are not considered private information.

Forumrules

To achieve meaningful questions, we apply the following rules:

Register

Register getting emails for Al-ko AKS3004 at:


You will receive an email to register for one or both of the options.


Get your user manual by e-mail

Enter your email address to receive the manual of Al-ko AKS3004 in the language / languages: English as an attachment in your email.

The manual is 1,53 mb in size.

 

You will receive the manual in your email within minutes. If you have not received an email, then probably have entered the wrong email address or your mailbox is too full. In addition, it may be that your ISP may have a maximum size for emails to receive.

Others manual(s) of Al-ko AKS3004

Al-ko AKS3004 User Manual - English - 73 pages

Al-ko AKS3004 User Manual - English - 9 pages

Al-ko AKS3004 User Manual - German - 73 pages

Al-ko AKS3004 User Manual - Dutch, Danish - 15 pages

Al-ko AKS3004 User Manual - French, Italian - 73 pages

Al-ko AKS3004 User Manual - Swedish - 15 pages

Al-ko AKS3004 User Manual - Spanish - 73 pages

Al-ko AKS3004 User Manual - Norwegian, Finnish - 15 pages


The manual is sent by email. Check your email

If you have not received an email with the manual within fifteen minutes, it may be that you have a entered a wrong email address or that your ISP has set a maximum size to receive email that is smaller than the size of the manual.

The email address you have provided is not correct.

Please check the email address and correct it.

Your question is posted on this page

Would you like to receive an email when new answers and questions are posted? Please enter your email address.



Info