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5-27
HANDLEBAR
3. Tighten:
Nut (handlebar lower holder) "1"
4. Install:
Left grip "1"
Apply the adhesive to the handle-
bar "2".
Before applying the adhesive, wipe
off grease or oil on the handlebar
surface "a" with a lacquer thinner.
Install the left grip to the handlebar
so that the line "b" between the two
arrow marks faces straight upward.
5. Install:
•Collar "1"
Grip cap cover "2"
Throttle grip "3"
Apply the lithium soap base grease
on the throttle grip sliding surface.
Tighten the grip cap bolts temporar-
ily without the throttle being fixed to
the handlebar.
6. Install:
Throttle cables "1"
To tube guide "2".
Apply the lithium soap base grease
on the throttle cable end and tube
guide cable winding portion.
7. Install:
Roller "1"
Collar "2"
Apply the lithium soap base grease
on the roller sliding surface and ca-
ble guide.
Install the roller so that the "UP-
PER" mark "a" faces upward.
Pass the throttle cable in the groove
"b" in the roller.
8. Install:
Throttle cable cap "1"
Screw (throttle cable cap) "2"
9. Adjust:
Throttle grip free play
Refer to "ADJUSTING THE
THROTTLE GRIP FREE PLAY"
section in the CHAPTER 3.
10. Install:
Cap cover "1"
11. Install:
Brake master cylinder "1"
Brake master cylinder bracket "2"
Bolt (brake master cylinder brack-
et) "3"
Install the bracket so that the arrow
mark "a" faces upward.
First tighten the bolt on the upper
side of the brake master cylinder
bracket, and then tighten the bolt on
the lower side.
12. Install:
Bolt (grip cap) "1"
Nut (handlebar lower
holder):
40 Nm (4.0 m•kg, 29
ft•lb)
Screw (throttle cable
cap):
0.5 Nm (0.05 m•kg, 0.36
ft•lb)
Bolt (brake master cylin-
der bracket):
9 Nm (0.9 m•kg, 6.5
ft•lb)
Bolt (grip cap):
4 Nm (0.4 m•kg, 2.9
ft•lb)
135


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