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Yamaha XV920 Virago Manual

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Chapter 8 Part B Electrical system (XV700-1100 models) 8B-19
30.12a Check the components for wear and damage (XV920 and
1981 through 1985 XV700 and XV750)
30.12b Measure the tightness of the spring clips by rotating them
with a spring scale; replace them if they turn too easily
30.13a Check the components for wear and damage (XV1000,
XV1100 and 1986 and later XV700 and XV750 models)
30.13b Check the bushing in the starter clutch for wear
or damage ...
30.13c ... also inspect the clutch splines
them for wear or damage (see illustration). Replace worn or damaged
parts. Check the starter clutch splines and bushing for wear or damage
and replace the starter clutch if problems are found (see illustrations).
Installation
1981 through 1985 XV700, XV750 and XV920 models
14 Install the washer and the idler gears and center them over the
idler shaft bushing.
15 Install the outer idler gear and spring clip. Position the end of the
spring clip in its channel in the crankcase.
16 Insert the shaft through the idler gears.
17 Install the spring on the idler wheel, then install them on the shaft.
18 Install the starter motor gear and secure it with the snap-ring.
19 Install the remaining spring clip and place its end in the crankcase
notch (see illustration 30.3).
XV1000, XV1100, and 1986 and later XV700 and XV750
models
Refer to illustrations 30.21, 30.23 and 30.24
20 Install the gasket and starter solenoid. Install the solenoid screws
and nuts.
21 Position the drive lever collar and spring on the alternator cover.
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