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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owners tool kit ....................................................6-1
Periodic maintenance and lubrication chart .........6-3
Removing and installing the panel .......................6-6
Checking the spark plugs ....................................6-7
Engine oil and oil filter cartridge ..........................6-8
Transfer case oil .................................................6-12
Cleaning the air filter element ............................6-13
Adjusting the carburetor .....................................6-16
Adjusting the engine idling speed ......................6-16
Adjusting the throttle cable free play ..................6-17
Adjusting the valve clearance ............................6-17
Tires ...................................................................6-17
Spoke wheels ....................................................6-20
Adjusting the clutch lever free play ....................6-21
Adjusting the brake lever free play .....................6-22
Adjusting the brake pedal position .....................6-22
Adjusting the rear brake light switch ..................6-23
Checking the front and rear brake pads .............6-23
Checking the brake fluid level ............................6-25
Changing the brake fluid ....................................6-26
Drive belt slack .................................................. 6-26
Checking and lubricating the cables ................. 6-28
Checking and lubricating the throttle
grip and cable ................................................. 6-29
Checking and lubricating the brake and
shift pedals ...................................................... 6-29
Checking and lubricating the brake and
clutch levers .................................................... 6-30
Checking and lubricating the sidestand ............ 6-30
Checking the front fork ...................................... 6-31
Checking the steering ....................................... 6-31
Checking the wheel bearings ............................ 6-32
Battery ............................................................... 6-33
Replacing the fuses .......................................... 6-35
Replacing the headlight bulb ............................. 6-36
Replacing a turn signal light bulb or the
tail/brake light bulb .......................................... 6-38
Troubleshooting ................................................. 6-38
Troubleshooting chart ........................................ 6-39
E_5JA.book Page 1 Saturday, August 18, 2001 3:52 PM
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