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Chapter 1 Tune-up and routine maintenance
1-3
Viscosity
Consistently below 15 degrees C (60 degrees F) SAE 10W30
Consistently above 5 degrees C (40 degrees F) SAE 20W40
Capacity
With filter change 2.8 liters (3.0 US qt, 5.0 Imperial pt)
Oil change only 2.6 liters (2.7 US qt, 4.6 Imperial pt)
Brake fluid .. DOT 4
Final gear
Type SAE 80 API GL-4 hypoid gear oil
Capacity 0.19 liters (0.2 US qt, 0.34 Imp pt
Wheel bearings Medium weight, lithium-based multi-purpose grease
Swingarm pivot bearings . Medium weight, lithium-based multi-purpose grease
Cables and lever pivots Chain and cable lubricant or 10W30 motor oil
Sidestand/centerstand pivots Chain and cable lubricant or 10W30 motor oil
Brake pedal/shift lever pivots Chain and cable lubricant or 10W30 motor oil
Throttle grip Multi-purpose grease or dry film lubricant
'In the UK, tread depth must be at least 1 mm over 3/4 of the tread breadth all the way around the tire, with no bald patches.
1981 through 1983 XV750 through 1000 models and all TR1
Engine
Spark plugs
Type NGK BP7ES or ND W22EP-U
Gap... 0.7 to 0.8 mm (0.028 to 0.032 inch)
Valve clearances (COLD engine)
Intake 0.10 mm (0.004 inch)
Exhaust 0.15 mm (0.006 inch)
Engine idle speed .. 950 to 1050 rpm
Cylinder compression pressure (at sea level)
XV750 and TR1 Not specified
XV920 . 9.30 Bars (135 psi) at 300 rpm
Carburetor synchronization
Vacuum at idle speed " 180 +/-10 mm Hg (7.09 +/- 0.4 inch Hg)
Maximum vacuum difference between cylinders 10 mm Hg (0.4 inch Hg)
Cylinder numbering (from rear to front of bike) 1-2
Miscellaneous
Brake pedal position Not specified
Shift pedal position Not specified
Freeplay adjustments
Throttle grip Not specified
Clutch lever 2 to 3 mm (0.08 to 0.12 inch)
Front brake lever 5 to 8 mm (0.20 to 0.30 inch)
Rear brake pedal 20 to 30 mm (0.8 to 1.2 inches)
Battery electrolyte specific gravity 1.280 at 20-degrees C (68-degrees F)
Minimum tire tread depth* 1 mm (0.04 inch)
Tire pressures (cold)
XV750, XV920 K and MK
Front
Up to 90 kg (198 lbs) load 1.79 Bars (26 psi)
90 to 160 kg (198 to 353 lbs) load 1.93 Bars (28 psi)
High speed riding 2.20 Bars (32 psi)
Rear
Up to 90 kg (198 lbs) 1.93 Bars (28 psi)
90 to 160 kg (198 to 353 lbs) 2.48 bars (36 psi)
High speed riding 2.20 Bars (32 psi)
XV920J
Front'
Up to 90 kg (198 lbs) load 1.79 Bars (26 psi)
90 to 213 kg (198 to 470 lbs) load 1.93 Bars (28 psi)
High speed riding 2.20 Bars (32 psi)
Rear
Up to 90 kg (198 lbs) 1.93 Bars (28 psi)
90 to 213 kg (198 to 470 lbs) 2.76 bars (40 psi)
High speed riding 2.48 Bars (36 psi)
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