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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owners tool kit ....................................................6-1
Periodic maintenance and lubrication chart .........6-2
Removing and installing the panel .......................6-5
Checking the spark plugs ....................................6-6
Engine oil and oil filter cartridge ..........................6-7
Cleaning the air filter element ............................6-10
Adjusting the carburetors ...................................6-12
Adjusting the engine idling speed ......................6-13
Adjusting the throttle cable free play ..................6-13
Adjusting the valve clearance ............................6-14
Tires ...................................................................6-14
Cast wheels .......................................................6-17
Adjusting the clutch lever free play ....................6-17
Adjusting the brake pedal position .....................6-18
Adjusting the rear brake light switch ..................6-19
Checking the front and rear brake pads .............6-19
Checking the brake fluid level ............................6-20
Changing the brake fluid ....................................6-21
Drive chain slack ................................................6-21
Lubricating the drive chain .................................6-23
Checking and lubricating the cables ..................6-23
Checking and lubricating the throttle grip and
cable ............................................................... 6-24
Checking and lubricating the brake and shift
pedals ............................................................. 6-24
Checking and lubricating the brake and clutch
levers ............................................................... 6-25
Checking and lubricating the centerstand and
sidestand ......................................................... 6-25
Lubricating the rear suspension ........................ 6-25
Checking the front fork ...................................... 6-26
Checking the steering ....................................... 6-26
Checking the wheel bearings ............................ 6-27
Battery ............................................................... 6-27
Replacing the fuses .......................................... 6-29
Replacing the headlight bulb (for XJ600S)......... 6-30
Replacing the headlight bulb (for XJ600N) ........ 6-31
Front wheel ....................................................... 6-33
Rear wheel ........................................................ 6-35
Troubleshooting ................................................. 6-36
Troubleshooting chart ........................................ 6-37
E_4br.book Page 1 Wednesday, July 25, 2001 1:40 PM
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