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CONTENTS
CHAPTER 1
GENERAL INFOR-
MATION
LOCATION OF
IMPORTANT LABELS ..... 1-1
DESCRIPTION ................. 1-5
CONSUMER
INFORMATION................. 1-6
INCLUDED PARTS .......... 1-6
IMPORTANT
INFORMATION................. 1-6
CHECKING OF
CONNECTION.................. 1-7
SPECIAL TOOLS ............. 1-8
CONTROL FUNCTIONS
.. 1-12
MULTI-FUNCTION
DISPLAY ........................ 1-13
STARTING AND
BREAK-IN ...................... 1-18
TORQUE-CHECK
POINTS........................... 1-20
CLEANING AND
STORAGE ...................... 1-21
CHAPTER 2
SPECIFICATIONS
GENERAL
SPECIFICATIONS............ 2-1
MAINTENANCE
SPECIFICATIONS............ 2-3
TIGHTENING
TORQUES ...................... 2-12
LUBRICATION
DIAGRAMS .................... 2-19
CABLE ROUTING
DIAGRAM....................... 2-21
CHAPTER 3
REGULAR INSPEC-
TION AND AD-
JUSTMENTS
PERIODIC MAINTENANCE
CHART FOR THE EMISSION
CONTROL SYSTEM (For
Canada) ............................3-1
GENERAL MAINTENANCE
AND LUBRICATION CHART
(For Canada) ....................3-2
MAINTENANCE INTER-
VALS FOR COMPETITION
USE...................................3-3
PRE-OPERATION
INSPECTION AND
MAINTENANCE................3-7
ENGINE ............................3-8
CHASSIS ........................3-19
ELECTRICAL .................3-29
CHAPTER 4
TUNING
ENGINE
(Except for Canada) ........4-1
CHASSIS ..........................4-5
CHAPTER 5
ENGINE
RADIATOR .......................5-1
CARBURETOR.................5-4
AIR INDICTOIN
SYSTEM .........................5-12
CAMSHAFTS..................5-14
CYLINDER HEAD...........5-19
VALVES AND VALVE
SPRINGS ........................5-21
CYLINDER AND
PISTON...........................5-25
CLUTCH .........................5-29
OIL FILTER ELEMENT
AND WATER PUMP .......5-34
BALANCER ....................5-39
OIL PUMP .......................5-41
KICK SHAFT AND SHIFT
SHAFT ............................5-44
AC MAGNETO AND
STARTER CLUTCH........5-49
ENGINE REMOVAL........5-54
CRANKCASE AND
CRANKSHAFT ...............5-58
TRANSMISSION,
SHIFT CAM AND
SHIFT FORK...................5-64
CHAPTER 6
CHASSIS
FRONT WHEEL AND
REAR WHEEL ..................6-1
FRONT BRAKE AND
REAR BRAKE ..................6-6
FRONT FORK.................6-16
HANDLEBAR..................6-23
STEERING ......................6-27
SWINGARM ....................6-31
REAR SHOCK
ABSORBER....................6-36
CHAPTER 7
ELECTRICAL
ELECTRICAL COMPO-
NENTS AND WIRING
DIAGRAM .........................7-1
IGNITION SYSTEM...........7-3
ELECTRIC STARTING
SYSTEM............................7-5
CHARGING SYSTEM .....7-13
THROTTLE POSITION
SENSOR SYSTEM .........7-15
LIGHTING SYSTEM .......7-18
SIGNALING SYSTEM.....7-20
10


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