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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owners tool kit ....................................................6-1
Periodic maintenance and lubrication chart .........6-2
Removing and installing panels ...........................6-5
Checking the spark plugs ....................................6-7
Engine oil and oil filter cartridge ..........................6-9
Coolant ..............................................................6-12
Air filter ...............................................................6-17
Adjusting the carburetors ...................................6-19
Adjusting the engine idling speed ......................6-19
Adjusting the throttle cable free play ..................6-20
Adjusting the valve clearance ............................6-20
Tires ...................................................................6-21
Cast wheels .......................................................6-24
Adjusting the clutch lever free play ....................6-24
Adjusting the brake pedal position .....................6-25
Adjusting the rear brake light switch ..................6-26
Checking the front and rear brake pads .............6-26
Checking the brake fluid level ............................6-27
Changing the brake fluid ....................................6-28
Drive chain slack ................................................6-28
Lubricating the drive chain .................................6-29
Checking and lubricating the cables ..................6-30
Checking and lubricating the throttle grip and
cable ............................................................... 6-30
Checking and lubricating the brake and
shift pedals ...................................................... 6-31
Checking and lubricating the brake and
clutch levers .................................................... 6-31
Checking and lubricating the centerstand and
sidestand ......................................................... 6-31
Lubricating the rear suspension ........................ 6-32
Checking the front fork ...................................... 6-33
Checking the steering ....................................... 6-33
Checking the wheel bearings ............................ 6-34
Battery ............................................................... 6-35
Replacing the fuses .......................................... 6-36
Replacing the headlight bulb ............................. 6-37
Replacing the tail/brake light bulb ..................... 6-38
Replacing a turn signal light bulb ...................... 6-39
Front wheel ....................................................... 6-39
Rear wheel ........................................................ 6-41
Troubleshooting ................................................. 6-43
Troubleshooting charts ...................................... 6-44
E_U5RTE1.book Page 1 Wednesday, May 29, 2002 2:41 PM
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