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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU00473
Periodic maintenance and lubrication chart
CP-03E
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING (
×
1,000 km)
0.5 2 4 8 12
1
*
Fuel line
Check fuel hoses and vacuum hose for cracks or damage. √√√√
2 Spark plug
Check condition.
Clean and regap.
√√√√√
Replace if necessary. √√√
3
*
Valves
Check valve clearance.
Adjust.
√√√√√
4 Air filter element
Clean. Replace if necessary. √√√√
5
V-belt case air filter
elements
Clean. Replace if necessary. √√√√
6
*
Battery
Check electrolyte level and specific gravity.
Make sure that the breather hose is properly routed.
√√√√
7
*
Front brake
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-3.)
Replace brake pads if necessary.
√√√√
8
*
Rear brake
Check operation and adjust brake lever free play.
Replace brake shoes if necessary.
√√√√
9
*
Wheels
Check runout, spoke tightness and for damage.
Tighten spokes if necessary.
√√√√
10
*
Wheel bearings
Check bearing for looseness or damage. √√√√
11
*
Swingarm
Check operation and for excessive play.
Lubricate with lithium-soap based grease, every 24,000 km.
√√√√
12
*
Steering bearings
Check bearing play and steering for roughness.
Lubricate with lithium-soap-based grease, every 12,000 km.
√√√√√
13
*
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened. √√√√
14 Sidestand/centerstand
Check operation.
Lubricate.
√√√√
15
*
Front fork
Check operation and for oil leakage. √√√√
U5MXE0.book Page 2 Thursday, December 20, 2001 2:08 PM
29


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