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Prepare for operation
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Greenstar 2000 – 6 721 820 553 (2020/01)
3.2 Topping up the system pressure
Your installer should have informed you where to find the filling system
and instructed you in its use.
NOTICE:
System fill method
You must disconnect the external filling loop after re-pressurisation,
to comply with the Water Authority regulations.
External filling loop
Once the external filling loop and pressure gauge has been located,
follow the instructions for re-pressurising the system.
Refer to figure 4.
Unscrew the blanking cap [1].
Attach the hose [2] to the valve.
Usually one end of the hose is already connected to one of the
system fill isolation valves.
Ensure both ends [3] of the hose are screwed on hand tight.
The system fill isolation valves [4] are in a closed position (the
handle/screwdriver slot is across the valve).
Turn the handle/screwdriver slot through 90° to open valves and
slowly fill the system to between 1 and 1.5bar.
The system fill isolation valves [5] are opened (the handle/
screwdriver slot is in-line with the valve).
The needle on the pressure gauge will start to rise.
Turn the handles/screwdriver slots back, through 90°, to close the
valves.
The system fill isolation valves [6] are in a closed position (the
handle/screwdriver slot is across the valve).
Top up the system pressure, if as a result of the air bleeding the
pressure drops off.
Remove the hose [2] and replace the blanking cap [1].
Fig. 4 External filling loop
Keyless filling link
Locate the filling link (underneath the appliance on the right hand side)
and follow the instructions for re-pressurising the system.
Re-pressurise the system.
To start the filling process, pull the lever [1] down.
The needle on the pressure gauge will start to rise.
To stop the filling process, release the lever [1] when:
The pressure, shown on the pressure gauge, reaches between the
1 and 1.5 bar [2].
Top up the system pressure, if as a result of the air bleeding, the
pressure drops off.
Fig. 5 Keyless filling link
If the pressure gauge reads more than 1.5 bar as a result of over filling:
Bleed one radiator until the pressure gauge returns to between 1 and
1.5 bar.
It is good practice to bleed any excess air that has entered the heating
system due to re-pressurisation. Locate a radiator valve and bleed the
air, closing the valve when water begins to flow.
If, through normal boiler operation, the PRV pipe starts to leak, it
could be a sign of system pressure being too high. In this instance
please bleed a radiator as described above.
0010015034-001
1
2
3
4
5
6
Min
1 bar
1.5 bar
Max
0010015050-001
1
1
Min
1 bar
1.5 bar
Max
2
7


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  • I had a Worcester Greenstar 24i boiler replaced. The installers fitted a replacement boiler Worcester Greenstar 2000 GR2300iW C. The output heat is 20KW.
    I need advice is this boiler as I think a lower output heat than my old one. Submitted on 20-10-2021 at 00:18

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