Manual Webasto Cool Top Trail 28V (page 8 of 154) (English, German, Dutch, French, Italian, Swedish, Spanish)

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4 | Installation instructions

8 / 154 9044617A_OI-II_Cool Top Trail 28V

Using the M8 bolts, verify that the holes of the outdoor unit are

aligned with the holes of the adaptor. If they are not, then re-

position the outdoor unit accordingly.

Do not apply additional sealant between the outdoor unit and

the adaptor frame.

Fig.13 Positioning the outdoor unit

4.9 Connecting the power supply

1. Look upward from inside the vehicle, and locate the ter-

minal blocks (1).

2. Release the orange levers.

3. Strip the wires to a length of 10 mm (for WAGO 222-412).

4. Insert the wires of the power supply cable into the 2-pole

terminal blocks. Match the corresponding active, neutral,

and the ground wires.

5. Close the orange levers to make sure that the power lead is

secure and properly connected. Failure to do so may cause

a short circuit or fire.

Fig.14 Location of the terminal blocks

NOTE

Failure to secure the connections properly may result in

a short circuit or a fire.

4.10 Installing the air distributor

mountingbracket

1. Prepare the M8 bolts (4), washers (3) and fixing metal

clamping bars (2) as illustrated.

2. Lift the air distributor mounting bracket (1) towards the air

conditioner.

3. Insert the M8 bolts, with its washers, and metal clamping

bars into the 4 corner holes of the air distributor’s mount-

ing bracket.

4. Screw the bolts into their receiving threads by hand to en-

sure proper engagement.

5. Make sure that all bolts are screwed in correctly. Minimally

apply 2 rotations to avoid cross threading.

6. Make sure that the metal clamping bars align with the cor-

responding recess in the air distributor’s mounting bracket

while you tighten the bolts.

7. Finally, tighten up all four bolts evenly to 7Nm torque.

Fig.15 Installing the bolts

4.11 Connecting the air-inlet duct

1. Hold the free end of the air inlet (2) duct and pull it down

until it touches the air distributor mounting bracket (1).

2. Continue to pull the rim of the duct down until it engages

with the four latches (3) on the air distributor’s mounting

bracket.

3. You will know that the duct is correctly connected when

you hear distinct clicking sounds of the four latches, and

when the rim of the duct is parallel to the surface of the

bracket.

Fig.16 Connecting the air-inlet duct

4.12 Installing the air distributor

assembly

The following mounting procedure applies both to air distrib-

utor versions with and without LED lights.

1. Remove the air filter from the air distributor by pushing

both tabs (1) inwards (2) and then downwards (3).

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Webasto Cool Top Trail 28V Manual

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