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Volvo Penta 2003 Manual

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TECHNICAL
DATA
Cylinder
bore
. . .
.
.
.
. . .
.
.
. . .
.
.
.
.
.
. . .
.
. . .
.
. . .
.
. . . .
.
. .
.
. . . .
.
Stroke
.
. . .
.
. . . . .
.
.
.
.
.
. . . . . . . . . . . . .
.
. . .
.
.
. .
.
. . .
.
.
.
.
.
. . .
.
.
Compression
ratio
.
.
.
. . . . . . . .
.
. . . .
.
. . .
.
. . .
.
. . .
.
.
.
.
.
. . .
.
.
Compression
ratio
at
starter
motor
speed
. . .
.
. . .
.
. . .
.
. . .
.
.
79
mm
(3
.11024
in)
87
mm
(3
.4252
in)
17
.5
:1
2-2
.5
MPa
(20-25
kp/cm
2
)
Direction
of
rotation
(seen
from
the
front
end)
. . . . . . . . . .
Idling
speed
. .
.
. . .
.
.
.
. . .
.
. . . . . . .
.
.
.
.
.
. . .
.
. . . . . . . . . . . . .
Oil
pressure
at
full
speed
and
warm
engine
. . . . . . .
.
. . . . .
Oil
pressure
at
idling
and
warm
engine
. . . . . . . . . . . . . . . . .
Clockwise
13-14
r/'s
(775-825
rpm)
0,35-0,40
MPa
(3,5-4,0
kp/cm2)
0,08-0,15
MPa
(0,8-1,5
kp/cm
2
)
Cylinder
block
Material
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
.
.
.
.
. . .
.
. . . . . . .
.
. .
. .
. . . . . .
Special
alloy
cast
iron
Piston
ring
gap
in
the
cylinder
Upper
compression
ring
. . . . .
.
. .
.
.
.
.
.
.
. . .
.
. . . . . . . .
.
Lower
compression
ring
. . . . . . . . .
.
.
.
. . . . . . . . . . .
.
. .
.
. . . .
Oil
ring
. . . . .
.
.
. . . . .
. .
. . . . . . . . . . .
. .
. . . . . . .
.
. . . .
.
. .
.
. . . .
0,30-0,50
(0,001181--0,00197
in
.)
0,30-0,50
(0,001181-0,00197
in
.)
0,25-0,50
:0,009842-0,00197
in
.)
General
Type
designation
.
.
.
. . . . . . . . . .
.
. . . . . . . . . . . . . . . .
.
.
.
. . . .
2001
2002
2003,2003T
Number
of
cylinders
. . . .
.
.
.
.
.
.
.
. . . . . .
.
. . . . . . .
.
. . . . . . . .
1
2 3
Displacement
. .
.
.
.
.
.
. . . .
.
.
.
.
. . .
. . .
.
. .
.
. . .
. . . .
.
. . . .
, . . .
0.43
dm
3 (26
.2
cu 0.852
dm
3
(51
.9
cu
in)
1
.278
m
3
(77.99
in)
cu
in)
Cylinder
diameter,
standard
.
. . . . . . .
.
. . . . . . . .
.
.
.
. . .
. . . .
79,00-79,03
(3
.11025-3
.11142
in
.)
0,25
mm
over-size
. .
.
. . . . . . . . . . . . . . .
.
. .
.
. . . . .
.
. . . . . . . . .
79,25-79,28
(3
.12008-3
.12126
in
.)
0,50
mm
over-size
. .
.
.
.
. . . . . . . .
.
. . . .
.
. .
.
. . .
.
.
.
. . . . .
. . . .
79,50-79,53
(3
.12992-3
.1311
in
.)
Pistons
Material
. . . . . . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. .
.
.
. . .
.
. . .
.
. .
Light-alloy
Total
height
. . . .
.
. . .
.
. . .
.
. . .
.
. . .
.
.
.
.
.
. . .
.
. . .
.
. . .
.
.
.
.
.
. .
78,3
m
m
(3
.08268
in
.)
Height
from
gudgeon
pin
center
to
piston
top
. . .
.
. . .
.
. .
50,3
mm
(1
.98031
in
.)
Piston
clearance
in
cylinder
.
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. .
0,09
mm
(
.00354
in
.)
Piston
in
standard
dimension
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. .
78,903-78,)17
(3,10642-3,10697
in
.)
0,25
mm
over-size
.
.
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
.
.
.
.
. .
79,153-79,167
(3,11626-3,11681
in
.)
0,50
mm
over-size.......
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. . .
.
. .
79,403-79,417
(3,12610-3,12665
in
.)
Gudgeon
pins
Diameter
. . .
.
.
. .
.
. . . . . . . .
.
. . . . . . .
.
. . . . . . . . . . . . . . . . .
.
. .
25,995-26,000
(1,02343-1,02362
in
.)
Gudgeon
pin
bushing,
diameter
. . .
.
. . . . . . . . . . .
.
.
.
. . . . . .
26,005-26,011
(1,02382-1,02406
in .)
Clearance
gudgeon
pin
-
bushing
. . . . . . . . . . . . . .
.
. . .
0,0050-0
.0160
(0,00020-0,0063
in
.)
Piston
rings
Compression
ring,
number
.
.
.
.
.
.
. . .
.
. . . . . . . .
.
.
.
.
.
.
.
. . .
2
Oil
ring,
number
. . . . . . .
.
. . .
.
. . .
.
. . .
.
. . . . . . . .
.
.
.
.
.
. . . . .
1
The
upper
compression
ring
has
an
inlay of
chrome
.
The
piston
rings
are
available
for
standard
dimension
and
for
0,250
and
0,500
mm
oversize
(0,00984
and
0,0996)
in
.)
Piston
ring
axial
clearance
in
the
groove
Uppercompression
ring
. . . .
. . . . . . . . . . . .
.
. . . . . . . . . . . . . .
0,070-0,102
(0
.00276-0,00402
in
.)
Lower
compression
ring
. . . . . . . .
.
. . . . .
. . . . . . .
.
. . .
. . . . . .
0,050-0,082
(0,00197-0,00323
in
.)
Oil
ring
. . . . . . .
.
. .
.
. . . . . . . . .
.
. . .
.
. . . . . . . . . . . . . . . .
.
. . . . .
0,030-0,062
(0,00118-0,00244
in
.)
Crankshaft
Material
. . . . . . . . .
.
. . . . . . .
.
.
.
. . . . .
.
.
.
. . . . . .
.
.
.
. . .
.
.
.
. . .
Nodular
iron
Crankshaft
axial
clearance
.
. . .
.
. . .
.
. . .
.
. . .
.
. .
.
. . .
.
.
.
. . .
0,040-0,221
(0,00157-0,00870
in
.)
Main
bearing
radial
clearance
.
.
.
.
.
.
. . . . . . . . . .
.
. . .
.
.
.
. . .
0,040-0,092
(0,00157-0,00362
in
.)
Big-end
bearing,
radial
clearance
.
.
.
. . .
.
. . . . . .
.
.
. .
.
.
.
. . .
0,024-0,068
(0,00094-0
.00268
in
.)
1
Propeller
shaft
output
in
accordance
with
DIN
6270B
.
… 32 …


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