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2002
2003
12
.
Tighten
the
two
guide
screws
p/n
884840
in
the
block
and
install
the
cylinder
head
gasket with
the
marking
"Top"
facing
upwards
.
Install
the
cylinder
head
.
Make
sure
that
the
contactsurface
for
the
cylinder
head
bolts
are
free
from
paint
.
Should
there
be
paint
on
the
bolts,
there
is
always
the
risk
of
havingan
insufficiert
tightening
force
in
the
bolt
joint
with
subsequent
leakages
as a
result
.
NOTE!
The
bolts
are
phospated,
therefore
do
not
clean
them
with
a
steel-brush
.
Coat
the
cylinder
head
bolts
with
molybdenum
disulphide
and
tighten
them
in
accordance
with
the
diagram,
first
to
20
Nm
(2
.0
kpm/14.7
ft
.lbs)
and
then
to
70
Nm
(7
.0
kpm/51
.6
ft.lbs).
13
.
Install
the
push
rods
and
the
rocker
arm
bridge,
push
on
new
rubber
rings
to
the
oil
pipe
which
is
fitted at
the
same
time as
the rocker
arm
bridge
.
14
.
Valve
clearance
cold/warm
engine
0
.30
mm
(
.01181
in
.)
.
Turn
the
engine
in
the
direction of rotation
until
the
valves
in
one
cylinder
are
"rocking"
.
Then
turn
the
engine
one
turn
more
and
adjust
the valves
for
this
cylinder
.
Repeat
the
procedure
for
the
remaining
cylinders
.
Adjusting
the
fuel
injection
pump
location
with
shims
15
.
if
the
same
block
camshaft
and
fuel
Injection
pumps
are
used
when
assembling,
the
fuel
injection
pump
must
be
installed
in
their
original
positions
and
with
the
same
shim
thickness
as
earlier
.
The
so
called
soft
shims,
always
being
installed
against
the
block,
must
be
replaced
against
new
ones
.
Carefully
clean
the
contact
surfaces
between
the
block
and
the
fuel
injection
pumps
and
install
shims
with
thickness
equal
to the
sum
of
the
marking
on
the
block
and
that
on
the
fuel
injection
pump,
(4)
earlier
marking
.
Example
:
The
block
marking
4 (=
4
tenths
of
a
millimeter)
(
.015748
in
.)
The
pump
marking
4
(=
4
tenths
of a
millimeter)
(
.015748
in
.)
Total
amount
of
shims
=
0
.8
mm
(
.031496
in
.)
In
this
case
select
two
soft
shims
0
.2
and
0
.3
mm
(
.011811
in
.)
.
Place
the
hard
shimbetween
the
two
soft
ones
and
install
the
pump
.
NOTE!
Never
install
a
hard
shim
together
with
another
hard
shim
or
against
the
block
or
the
fuel
injection
pump
.
Hard
shims
are
available
in
thicknesses
0
.3,
0
.6
and
0
.9
mm
(
.011811, .02362,
.035433
in
.
respectively)
.
Soft
shims
are
available
in
thicknesses
0
.2
and
0
.3
mm
(
.007874
and
.011811
in
.)
.
19


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