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Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 93-90-586000C
B. Conditioning Your Stove
Cast iron is extremely strong, but it can be broken with a
sharp blow from a hammer or from the thermal shock of
rapid and extreme temperature change.
The cast plates expand and contract with changes in
temperature. When you rst begin using your Dauntless
FlexBurn®, minimize thermal stress by letting the plates
adjustgraduallyduringthreeorfourinitialbreak-inres.
C. Wood Burning Operation
Burn only solid wood in the Dauntless FlexBurn® Wood
Stove, and burn it directly on the grate. Do not elevate the
fuel.Donotburncoalorotherfuels.IntheUnitedStates,it
is against the law to operate this wood heater in a manner
inconsistent with operating instructions in this manual.
The bypass damper must be open when starting a re
or when refueling.
Do not use chemicals or uids to start the re. Do not
burn garbage. Never use ammable uids such as
gasoline, gasoline type lantern fuel, kerosene, charcoal
lighter uid, naptha, engine oil or similar liquids to
start or “freshen up” a re in this heater. Keep all such
liquids well away from the heater while it is in use.
The following procedures are important for reliable, clean
ande󰀩cientoperationofyourwoodstove.Recommend16”
logs Properly seasoned (up to a year for denser woods)
Splitto3”to6”crosssections
Cold start:
When starting your stove at room temperature and when no
burning coals are present the following kindling procedure
has been found to be the most reliable.
Stackabout4lbsofnelysplitkindling(1”diameterorless
10to20pcs)ina‘logcabin’styledirectlyagainsttherear
wall. Place a small amount of newspaper on top of this
pile with one or two small pieces of kindling on top. This
is referred to as a top down method and while providing a
slower start, also serves to preheat the combustion properly
resulting in a reliable start., Figure 2.4.
Figure 2.4-Starttherewithnewspaperanddrykindling.
Aftermostofthekindlinghasburnedintocoals (15to20
minutes), open the front doors and push remaining coals
and unburned wood against the rear wall. Add several
pieces of larger split wood between 2 to 3 inches in diameter
(about6lbs)directlyagainsttherearwallandontopofthe
kindling coals. Close the doors and bypass to engage the
combustion system. The air should remain on high for up
to one hour or until the wood is mostly converted to coals.
After a hot bed of coals is produced, open the door and
bypass damper and push the remaining coals again toward
the rear wall. Add large pieces of wood starting against the
rear wall and on top of the coals (4 to 5 pcs). Note: The
stoveisdesignedtobelledtothetop.Closethedoorsand
bypass immediately after loading the stove.
Ideally,allowthiswoodloadtoburnatthehighestairsetting
for the entire wood load. If this is not possible, the wood
should burn for at least 30 minutes prior to reducing the
primary air setting.
D. Ways to Add Fuel
Thegriddleliftsforconvenienttop-loadingoflogs,andisthe
easiest way to add fuel, Figure 2.5.
However,thefrontdoorsopenaswellforaddinganoccasional
logtothere.TheDauntlessFlexBurn® Wood Stove is not
approved for operation with the front doors open.
With the bypass damper open and the primary air set to its
highest position, light the newspaper. Leave the front door
cracked until the kindling ignites, then close the doors.
To open the front doors, insert the handle into the door latch
stub and turn it clockwise, Figure 2.6.
To close them, always close the left door rst. Turn the
handle in the right door to the left and up (to the open
position)andcloseit.Finally,pushonthedoorasyouturn
the handle counterclockwise. The doors will draw in slightly,
andthehandleshouldo󰀨ersomeresistanceasyouturnit
to the closed position.
To reduce the risk of breaking the glass, avoid striking the
glass or slamming the doors.
When you are not using the door handle, store it in the
holder behind the right front leg of the stove.
Figure 2.5-Toploadingisthebestwaytoaddfuelduringregular
use.Frontloadingisusefulforkindlingare.
9


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