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Vanguard Single Cylinder Manual

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14
Fastener Torque Specifications (235400 & 245400) Tool Size Torque
Rocker Arm Shaft 10 mm 85 lb-in. (10 Nm)
Rocker Ball Set Screw or Nut 12 mm 35 lb-in. (4 Nm)
Spark Plug 5/8 in. 180 lb-in. (20 Nm)
Starter Contactor 8 mm 35 lb-in. (4 Nm)
Starter Key Switch 10 mm 45 lb-in. (5 Nm)
Starter Motor Bracket 12 mm 140 lb-in. (16 Nm)
Starter Motor Thorough Bolts 10 mm 50 lb-in. (6 Nm)
Stator 10 mm 45 lb-in. (5 Nm)
Valve Cover 10mm 35 lb-in. (4 Nm)
Voltage Regulator / Rectifier 10 mm 45 lb-in. (5Nm)
Reject Dimensions (235400 & 245400) Standard Size Reject Size
Cylinder (235400 & 245400)
Magneto Bearing Ball N/A
Camshaft Bearing Ball N/A
Counterweight Bearing Ball N/A
Bore Diameter 3.5039 in. (89.0 mm) 3.5051 in. (89.03 mm)
Bore Out-Of-Round N/A .0015 in. (.04 mm)
Cylinder Head (235400 & 245400)
Intake Valve Seat Angle 45° N/A
Intake Valve Seat Width 3/64-4/64 in. (1.19-1.59 mm) N/A
Intake Valve Stem Diameter .2346 in. (5.96 mm) .2338 in. (5.94 mm)
Intake Valve Guide .2368 in. (6.02 mm) .2378 in. (6.04 mm)
Exhaust Valve Seat Angle 45° N/A
Exhaust Valve Seat Width 3/64-4/64 in. (1.19-1.59 mm) N/A
Exhaust Valve Stem Diameter .2346 in. (5.96 mm) .2338 in. (5.94 mm)
Exhaust Valve Guide .2368 in. (5.50 mm) .2378 in. (6.04 mm)
Cylinder Cover (235400 & 245400)
PTO Bearing Ball N/A
Camshaft Bearing Ball N/A
Counterweight Bearing Ball N/A
Crankshaft (235400 & 245400)
Crank Pin Journal 1.5354 in. (39.0 mm) 1.5339 in. (38.96 mm)
Mag-Side Journal 1.3779 in. (35.0 mm) 1.3764 in. (34.96 mm)
PTO-Side Journal 1.3779 in. (35.0 mm) 1.3764 in. (34.96 mm)
… 267 …


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