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Vanguard Single Cylinder Manual

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14
Fastener Torque Specifications (115400 & 117400) Tool Size Torque
Rewind Retainer Screw Phillips 70 lb-in. (8 Nm)
Rewind Starter 10 mm 45 lb-in. (5 Nm)
Rocker Arm Pivot 14 mm N/A
Rocker Arm Stud 12 mm 175 lb-in. (20 Nm)
Rocker Ball Set Screw or Nut 10 mm 35 lb-in. (4 Nm)
Spark Plug 5/8 in. 180 lb-in. (20 Nm)
Starter Contactor 8 mm 35 lb-in. (4 Nm)
Starter Motor Bracket 12 mm 140 lb-in. (16 Nm)
Starter Motor Thorough Bolts 10 mm 50 lb-in. (6 Nm)
Stator 10 mm 45 lb-in. (5 Nm)
Valve Cover 10 mm 35 lb-in. (4 Nm)
Voltage Regulator 10 mm 45 lb-in. (5 Nm)
Reject Dimensions (115400 & 117400) Standard Size Reject Size
Cylinder (115400 & 117400)
Magneto Bearing Ball N/A
Camshaft Bearing .5909 in. (15.01 mm) .5917 in. (15.03 mm)
Bore Diameter 2.6772 in. (68.00 mm) 2.6783 in. (68.03 mm)
Bore Out-Of-Round N/A .0015 in. (.04 mm)
Cylinder Head (115400 & 117400) Standard Size Reject Size
Intake Valve Seat Angle 45° N/A
Intake Valve Seat Width 3/64-4/64 in. (1.19-1.59 mm) N/A
Intake Valve Stem Diameter .2346 in. (5.96 mm) .2338 in. (5.94 mm)
Intake Valve Guide .2368 in. (6.02 mm) .2378 in. (6.04 mm)
Exhaust Valve Seat Angle 45° N/A
Exhaust Valve Seat Width 3/64-4/64 in. (1.19-1.59 mm) N/A
Exhaust Valve Stem Diameter .2346 in. (5.96 mm) .2338 in. (5.94 mm)
Exhaust Valve Guide .2368 in. (6.02 mm) .2378 in. (6.04 mm)
Cylinder Cover (115400 & 117400)
PTO Bearing Ball N/A
Camshaft Bearing .5909 in. (15.01 mm) .5917 in. (15.03 mm)
Crankshaft (115400 & 117400)
Crank Pin Journal 1.1811 in. (30.0 mm) 1.1803 in. (29.98 mm)
Mag-Side Journal 1.1811 in. (30.0 mm) 1.1803 in. (29.98 mm)
PTO-Side Journal .9842 in. (25.0 mm) .9835 in. (24.98 mm)
… 255 …


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