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Vanguard Single Cylinder Manual

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14
Fastener Torque Specifications (050000) Tool Size Torque
Oil Guard Float Switch 10 mm 45 lb-in. (5 Nm)
Rewind Retainer Screw Phillips 70 lb-in. (8 Nm)
Rewind Starter 10 mm 45 lb-in. (5 Nm)
Rocker Arm Assembly 10 mm 45 lb-in. (5 Nm)
Rocker Ball Set Screw or Nut 10 mm 45 lb-in. (5 Nm)
Spark Plug 5/8 in. 180 lb-in. (20 Nm)
Valve Cover 10 mm 35 lb-in. (4 Nm)
Reject Dimensions (050000) Standard Size Reject Size
Cylinder (050000)
Magneto Bearing Ball N/A
Camshaft Bearing .5122 in. (13.01 mm) .5130 in. (13.03 mm)
Bore Diameter 2.047 in. (52.00 mm) 2.050 in. (52.07 mm)
Bore Out-Of-Round N/A .0015 in. (.04 mm)
Cylinder Head (050000) Standard Size Reject Size
Intake Valve Seat Angle 45° N/A
Intake Valve Seat Width 3/64-4/64 in. (1.19-1.59 mm) N/A
Intake Valve Stem Diameter .2154 in. (5.47 mm) .2134 in. (5.42 mm)
Intake Valve Guide .2165 in. (5.50 mm) .2200 in. (5.59 mm)
Exhaust Valve Seat Angle 45° N/A
Exhaust Valve Seat Width 3/64-4/64 in. (1.19-1.59 mm) N/A
Exhaust Valve Stem Diameter .2154 in. (5.47 mm) .2134 in. (5.42 mm)
Exhaust Valve Guide .2165 in. (5.50 mm) .2200 in. (5.59 mm)
Cylinder Cover (050000)
PTO Bearing N/A N/A
Camshaft Bearing .5122 in. (13.01 mm) .5130 in. (13.03 mm)
Crankshaft (050000)
Crank Pin Journal .9055 in. (23.00 mm) .9039 in. (22.96 mm)
Mag-Side Journal .6693 in. (17.00 mm) .6677 in. (16.96 mm)
PTO-Side Journal .6693 in. (17.00 mm) .6677 in. (16.96 mm)
Camshaft (050000)
Mag-Side Journal .5118 in. (13.00 mm) .5110 in. (12.98 mm)
PTO-Side Journal .5118 in. (13.00 mm) .5110 in. (12.98 mm)
Intake lobes 1.0039 in. (25.50 mm) .9764 in. (24.80 mm)
Exhaust lobes 1.0039 in. (25.50 mm) .9764 in. (24.80 mm)
… 249 …


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