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revision 9 . Mar . 2020
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Product Support
MY20 Allant+ Alloy Parts Quick Reference
Item Description Part Number Qty Note
ABattery Assembly See Next Page
14 Upper Frame Bracket 580066 1
15 M5 Locking Nut 599883 4
16 M5x15mm
T25 Security Torx 599883 4 Torque 5Nm,
Apply Grease to Head
17 ABUS Lock Core W562311 1
18 M5x16mm Bolt 579247 4 Torque 5Nm
19 15x5.3x2mm Washer 579247 2
20 Upper Docking Bracket 584097 1
21 M4x8mm Bolt 579247 2 Torque 2Nm
22 Battery Bumper 584097 2
23 Ejector Assembly 579324 1 Torque 5Nm
24 Lower Frame Bracket 580066 1
25 Lower Docking Bracket 584097 1
THIRD ANGLE
PROJECTION
0.5
6
30
120
400
– 6
– 30
– 120
– 400
– 1000
ANGLES
Revision Change
#
#
Basic Dimension
Measured Feature
#
KPC
XX.X
X
XX.X
(XX.X) Reference Dimension
BOM Item
#
24
15
16
25
18
23
21
20 18
22
19
17
15
14
16
APPLY GREASE
APPLY
GREASE
A
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
NOTES
19 583423
SRAM UNIVERSAL DERAILLEUR HANGER. M12x1.0 THREAD, LEFT HAND THREAD, 20Nm
TORQUE
1
46 587736
Assembly, Battery 600Wh, Bosch In-Tube, Trek RIB, Side loading, Raw Cover
1
47 562277
BOSCH RIB ABUS LOCK UPPER DOCKING, MY19 E-MTB
1
48 546732
M5 18-8 STAINLESS STL NYLON-INSERT LOCKNUT
4
49 562285
THEFT-DETERRENT SCREW, M5x0.8x15, T25-HEXALOBULAR INTERNAL DRIVE, STAINLESS
4
TORQUE 5Nm, apply grease to the head before mounting
50 562311
Abus+ RIB lock assembly
1
51 561685
M5x.8x16mm button head cap screw
4
TORQUE 5Nm
52 563119
M5 washer
2
53 580579
MY19 RIB LOCK COVER FOR CARBON FRAMES WITH THICKER WALLS.
1
54 561686
BOLT M4X0.7X8MM STAINLESS STEEL IHEX COUNTERSUNK
2
TORQUE 2Nm
55 556504
LCKPT MY18 UCRP RIB BUMPER
2
56 564539
RIB Eject plunger assembly MTB version, no M5 nut
1
TORQUE 5Nm, bolt comes with plunjer
57 562278
BOSCH RIB LOWER DOCKING BRACKET, MY19 E-MTB
1
58 580578
MY19 POWERFLY BOSCH POWERTUBE CONNECTOR PLATE
1
alignment tool pn
front docking
581759
back docking
565960
0.5
FILE NAME
TOLERANCE
if not specified
SHEET SIZE
MATERIAL:
B
C:\TrekEPDM\00_Project Folders\2020\Frame-MTB_X0&X1nn\2160XXX20 Carbon Powerfly G4 LT\Production Engineering\SW Drawing Files\
DRAWING FILE
REVISION
DESCRIPTION
DRAWING
FILE
SOLID
FILE
REV.
STATE DATE
STATE INTENT
OWNER
FILE DESCRIPTION
2160ASM020
2160ASM020
2160U0X20 ASSEMBLY SPECIFICATION
2160U0X20 FS eMTB Assembly.
1
7/11/2019
1
reorganising PN's, replaced thru shaft hardware: ECO 8469
den Hertog,
Reijer
PRODUCTION
APPROVED
PRODUCTION
APPROVED
Trek Bicycle Corporation
801 West Madison Street
Waterloo, WI 53594
+1 920.478.2191
ALL INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TO
TREK BICYCLE CORP. ITS REPRODUCTION FOR ANY USE IN ANY WAY OR
FOR COMMERCIAL PURPOSES WITHOUT PRIOR WRITTEN PERMISSION IS
FORBIDDEN. ALL RIGHTS TO THIS MATERIAL ARE RESERVED.
1:3
ANSI
Print Date: Monday, August 26, 2019
SHEET
9
OF
11:
NOMINAL SIZE
<
SHEET SCALE:
BATTERY
den Hertog,
Reijer
7/11/2019
ALL DIMENSIONS IN
MILLIMETERS UNLESS
OTHERWISE SPECIFIED
DRAWING IN ACCORDANCE WITH ASME Y14.5M-2009
ISO TOLERANCE
CLASS:
COARSE
0.2
0.5
0.8
1.2
2.0
THIRD ANGLE
PROJECTION
0.5
6
30
120
400
– 6
– 30
– 120
– 400
– 1000
ANGLES
Revision Change
#
#
Basic Dimension
Measured Feature
#
KPC
XX.X
X
XX.X
(XX.X) Reference Dimension
BOM Item
#
24
15
16
25
18
23
21
20 18
22
19
17
15
14
16
APPLY GREASE
APPLY
GREASE
A
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
NOTES
19 583423
SRAM UNIVERSAL DERAILLEUR HANGER. M12x1.0 THREAD, LEFT HAND THREAD, 20Nm
TORQUE
1
46 587736
Assembly, Battery 600Wh, Bosch In-Tube, Trek RIB, Side loading, Raw Cover
1
47 562277
BOSCH RIB ABUS LOCK UPPER DOCKING, MY19 E-MTB
1
48 546732
M5 18-8 STAINLESS STL NYLON-INSERT LOCKNUT
4
49 562285
THEFT-DETERRENT SCREW, M5x0.8x15, T25-HEXALOBULAR INTERNAL DRIVE, STAINLESS
4
TORQUE 5Nm, apply grease to the head before mounting
50 562311
Abus+ RIB lock assembly
1
51 561685
M5x.8x16mm button head cap screw
4
TORQUE 5Nm
52 563119
M5 washer
2
53 580579
MY19 RIB LOCK COVER FOR CARBON FRAMES WITH THICKER WALLS.
1
54 561686
BOLT M4X0.7X8MM STAINLESS STEEL IHEX COUNTERSUNK
2
TORQUE 2Nm
55 556504
LCKPT MY18 UCRP RIB BUMPER
2
56 564539
RIB Eject plunger assembly MTB version, no M5 nut
1
TORQUE 5Nm, bolt comes with plunjer
57 562278
BOSCH RIB LOWER DOCKING BRACKET, MY19 E-MTB
1
58 580578
MY19 POWERFLY BOSCH POWERTUBE CONNECTOR PLATE
1
alignment tool pn
front docking
581759
back docking
565960
0.5
FILE NAME
TOLERANCE
if not specified
SHEET SIZE
MATERIAL:
B
C:\TrekEPDM\00_Project Folders\2020\Frame-MTB_X0&X1nn\2160XXX20 Carbon Powerfly G4 LT\Production Engineering\SW Drawing Files\
DRAWING FILE
REVISION
DESCRIPTION
DRAWING
FILE
SOLID
FILE
REV.
STATE DATE
STATE INTENT
OWNER
FILE DESCRIPTION
2160ASM020
2160ASM020
2160U0X20 ASSEMBLY SPECIFICATION
2160U0X20 FS eMTB Assembly.
1
7/11/2019
1
reorganising PN's, replaced thru shaft hardware: ECO 8469
den Hertog,
Reijer
PRODUCTION
APPROVED
PRODUCTION
APPROVED
Trek Bicycle Corporation
801 West Madison Street
Waterloo, WI 53594
+1 920.478.2191
ALL INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TO
TREK BICYCLE CORP. ITS REPRODUCTION FOR ANY USE IN ANY WAY OR
FOR COMMERCIAL PURPOSES WITHOUT PRIOR WRITTEN PERMISSION IS
FORBIDDEN. ALL RIGHTS TO THIS MATERIAL ARE RESERVED.
1:3
ANSI
Print Date: Monday, August 26, 2019
SHEET
9
OF
11:
NOMINAL SIZE
<
SHEET SCALE:
BATTERY
den Hertog,
Reijer
7/11/2019
ALL DIMENSIONS IN
MILLIMETERS UNLESS
OTHERWISE SPECIFIED
DRAWING IN ACCORDANCE WITH ASME Y14.5M-2009
ISO TOLERANCE
CLASS:
COARSE
0.2
0.5
0.8
1.2
2.0
THIRD ANGLE
PROJECTION
0.5
6
30
120
400
– 6
– 30
– 120
– 400
– 1000
ANGLES
Revision Change
#
#
Basic Dimension
Measured Feature
#
KPC
XX.X
X
XX.X
(XX.X) Reference Dimension
BOM Item
#
24
15
16
25
18
23
21
20 18
22
19
17
15
14
16
APPLY GREASE
APPLY
GREASE
A
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
NOTES
19 583423
SRAM UNIVERSAL DERAILLEUR HANGER. M12x1.0 THREAD, LEFT HAND THREAD, 20Nm
TORQUE
1
46 587736
Assembly, Battery 600Wh, Bosch In-Tube, Trek RIB, Side loading, Raw Cover
1
47 562277
BOSCH RIB ABUS LOCK UPPER DOCKING, MY19 E-MTB
1
48 546732
M5 18-8 STAINLESS STL NYLON-INSERT LOCKNUT
4
49 562285
THEFT-DETERRENT SCREW, M5x0.8x15, T25-HEXALOBULAR INTERNAL DRIVE, STAINLESS
4
TORQUE 5Nm, apply grease to the head before mounting
50 562311
Abus+ RIB lock assembly
1
51 561685
M5x.8x16mm button head cap screw
4
TORQUE 5Nm
52 563119
M5 washer
2
53 580579
MY19 RIB LOCK COVER FOR CARBON FRAMES WITH THICKER WALLS.
1
54 561686
BOLT M4X0.7X8MM STAINLESS STEEL IHEX COUNTERSUNK
2
TORQUE 2Nm
55 556504
LCKPT MY18 UCRP RIB BUMPER
2
56 564539
RIB Eject plunger assembly MTB version, no M5 nut
1
TORQUE 5Nm, bolt comes with plunjer
57 562278
BOSCH RIB LOWER DOCKING BRACKET, MY19 E-MTB
1
58 580578
MY19 POWERFLY BOSCH POWERTUBE CONNECTOR PLATE
1
alignment tool pn
front docking
581759
back docking
565960
0.5
FILE NAME
TOLERANCE
if not specified
SHEET SIZE
MATERIAL:
B
C:\TrekEPDM\00_Project Folders\2020\Frame-MTB_X0&X1nn\2160XXX20 Carbon Powerfly G4 LT\Production Engineering\SW Drawing Files\
DRAWING FILE
REVISION
DESCRIPTION
DRAWING
FILE
SOLID
FILE
REV.
STATE DATE
STATE INTENT
OWNER
FILE DESCRIPTION
2160ASM020
2160ASM020
2160U0X20 ASSEMBLY SPECIFICATION
2160U0X20 FS eMTB Assembly.
1
7/11/2019
1
reorganising PN's, replaced thru shaft hardware: ECO 8469
den Hertog,
Reijer
PRODUCTION
APPROVED
PRODUCTION
APPROVED
Trek Bicycle Corporation
801 West Madison Street
Waterloo, WI 53594
+1 920.478.2191
ALL INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TO
TREK BICYCLE CORP. ITS REPRODUCTION FOR ANY USE IN ANY WAY OR
FOR COMMERCIAL PURPOSES WITHOUT PRIOR WRITTEN PERMISSION IS
FORBIDDEN. ALL RIGHTS TO THIS MATERIAL ARE RESERVED.
1:3
ANSI
Print Date: Monday, August 26, 2019
SHEET
9
OF
11:
NOMINAL SIZE
<
SHEET SCALE:
BATTERY
den Hertog,
Reijer
7/11/2019
ALL DIMENSIONS IN
MILLIMETERS UNLESS
OTHERWISE SPECIFIED
DRAWING IN ACCORDANCE WITH ASME Y14.5M-2009
ISO TOLERANCE
CLASS:
COARSE
0.2
0.5
0.8
1.2
2.0
6


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