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49 TREK ASSEMBLY MANUAL 27 April 2012
Special Assembly
To install a TLR tire on a TLR road wheel
The following steps are necessary for correct installation of a TLR road tire on a
Bontrager TLR road wheel. Before you proceed, install a TLR rim strip and TLR valve.
See page 48.
1. Starting opposite the valve stem, push the first bead of the tire into the rim well.
2. Starting opposite the valve stem, push the second bead into the rim well.
3. Remove the valve core (Figure 93).
4. Pour the sealant through the valve (Figure 94). See the sealant container for the
recommended amount.
5. Replace the valve core.
6. While holding the wheel vertical, spin the wheel to spread the sealant around the
inside of the tire (Figure 95).
7. Inflate the tire to the pressure indicated on the side of the tire.
8. Check for correct tire bead engagement in the rim. Most tires have a mold line
near the bead of the tire where it engages the rim. All the way around the rim, the
distance between the mold line and the top edge of the rim must be even and
equal. If the distance is not equal, deflate the tire and repeat steps 7 and 8.
9. Bounce the wheel on the ground while spinning it. This spreads the sealant over
the entire inner surface of tire.
10. Re-check the tire inflation and if need, correct it.
11. Re-check for correct tire bead engagement..
Figure 95. Spreading sealant over interior surface of tire
Figure 94. Adding sealant through valve stem
Figure 93. Removing the valve core from TLR valve
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