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Tormatic PowerSwing Manual

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PowerSwing
ENGLISH
Guide for the installer
Page 8
Thank you for choosing our product. We are is sure that it will give
you all the performances you are looking for.
The PowerSwing automated system for swing gates is an electro-
mechanical operator that transmits motion to the leaf via a worm
screw system.
The operator ensures mechanical locking of the leaf when the
motor is not operating. A convenient and safe release system with
customised key makes it possible to manually move the leaf in the
event of a malfunction or of a power failure.
IMPORTANT NOTES FOR INSTALLER
• Before starting the installation of the operator read this manual
completely.
• Keep this manual for future reference.
• The automation was designed and built to control vehicular ac-
cess. Avoid any other use.
• The operator can not be used to handle emergency exit routes
or gates installed on emergency (escape routes).
• Everything that is not expressly stated in this manual is not allowed.
1. DESCRIPTION
With reference to Figure 1.
Pos. Description
a
Gearmotor
b
Release device
c
Rod
d
Front bracket
e
Rear bracket
f
Rear fitting
g
Rear fitting pin
h
Terminal board cover
2. TECHNICAL SPECIFICATIONS
Description PowerSwing
Power supply (VAC) 230
Power (W) 300
Current (A) 1.3
Thermal protection (°C) 140
Capacitor (µF) 8
Thrust (daN) 300
Rated thrust (daN) 200
Travel (mm) 300
Rod extension speed (cm/sec) 1.6
Leaf max. (m)
3
a
Type and use frequency at 20° C S3 30%
Approximate cycle/hour at 20° C ~ 30
Protection class IP54
Noise (dB(A)) < 70
Operator weight (Kg) 7.8
Operator dimensions (mm) See fig. 2
a
With leaves exceeding 2.5 m the fitting of an electric lock is
required to ensure the leaf locking.
3. INSTALLATION
3.1. ELECTRICAL SET-UP (standard system)
With reference to Figure 3.
Pos. Description
Cables
230 VAC
a
Operators 4x1 mm
2
b
TX photocells 4x0.5 mm
2
c
RX photocells 2x0.5 mm
2
d
Key selector 2x0.5 mm
2
e
Flashing lamp 2x1.5 mm
2
f
Control unit 3x0.5 mm
2
(power supply)
g
Mechanical stops —
Use suitable tubes and/or hoses to lay electric cables
To avoid any kind of interference always separate low-vol-
tage accessories and control cables from 230 V~ power
supply cables using separate sheaths.
3.2. PRELIMINARY CHECKS
To ensure a correct operation of the automated system, make sure
the following requirements are observed as for the gate structure
(existing or to be created):
• the mechanical parts must conform to the provisions of Standards
EN 12604 and EN 12605.
• leaf length in compliance with the operator specifications.
• sturdy and stiff structure of the leaves, suitable for automation.
• regular and uniform movement of the leaves, without any friction
and dragging during their entire opening.
• stiff hinges in good conditions.
• presence of both opening and closing mechanical limit stops.
• presence of an efficient earthing for electrical connection of
the operator.
Perform any necessary metalwork job before installing the
automated system.
The condition of the gate structure directly affects the reliability
and safety of the automated system.
3.3. INSTALLATION DIMENSIONS
Determine the fitting position of the operator with reference to Fig.4.
Check with care if the distance between the open leaf and any
obstacles (walls, fences etc.) is higher than the operator dimen-
sions.
PowerSwing
a
A B
C
a
D
b
Z
c
L
E
c
90° 145 145 290 85 60 1110 45
110° 120 135 295 60 60 1110 45
a
operator useful travel
b
max. dimension
c
min. dimension
3.3.1. geneRAl Rules to deteRmine the instAllAtion dimensions
• to obtain 90° leaf openings : A+B=C
• to obtain leaf openings exceeding 90° : A+B<C
• Smaller A and B dimensions determine higher peripheral speed
of the leaf.
• Limit the difference between A and B dimension within 4 cm:
higher differences cause great speed variations during the gate
opening and closing movement.
• Keep a Z dimension in such a way that the operator does not
strike the pillar.
If the pillar dimensions or the hinge position do not allow the
installation of the operator, a niche on the pillar, as shown in
Fig. 5, should be created in order to maintain the A dimension
as determined. The niche should be dimensioned in such
a way to enable easy installation, operator rotation and
operation of the release device.
3.4. INSTALLING THE OPERATORS
1. Fix the rear bracket in the position determined before. In the
event of iron pillar carefully weld the bracket directly on the
pillar (Fig.6). In the event of masonry pillar, use the suitable
plate (optional) for the fixing to screw (Fig.7) by making use
of suitable fastening systems. Then carefully weld the bracket
to the plate.
During the fastening operations, check if the bracket is
perfectly horizontal by means of a level.
2. Assemble the rear fitting to the operator as shown in Fig.8.
3. Set the operator for manual operation (see paragraph 5)
4. Completely extend the rod till it reaches the limit stop, fig.9 ref.a.
5. Lock the operator again (see paragraph 5.1)
6. Turn the rod clockwise half a revolution / a revolution, Fig.9
ref.b.
7. Assemble the front bracket as shown in Fig.10.
8. Fix the operator to the rear bracket by means of the supplied
pins as shown in Fig.11.
9. Close the leaf and, keeping the operator in a perfect horizontal
position, determine the fastening point of the front bracket
(Fig.12).
10. Temporarily fix the front bracket with two welding spots
(Fig.12).
If the gate structure does not allow a fix bracket fastening it
is necessary to create a sturdy supporting base in the gate
structure.
… 8 …


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