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1
1. CONTENTS
1. Contents ........................................................................................................................ 1
2. Control location .............................................................................................................. 3
3. Before riding .................................................................................................................. 4
4. Safe riding ..................................................................................................................... 4
5. Driving ........................................................................................................................... 5
6. Use genuine spare parts ............................................................................................... 5
7. Use of each component ................................................................................................. 6
Gauges .......................................................................................................................... 6
Operation of Ignition switch ........................................................................................... 7
Operation of steering handle lock switch.......................................................................... 7
Use of buttons ...............................................................................................................
7
Fuel tank cap .................................................................................................................. 9
Fuel coke ........................................................................................................................ 9
Rear shock absorber adjustment ................................................................................. 10
Brake............................................................................................................................. 10
8. Important points and cautions for starting engine ........................................................ 11
9. Riding the motorcycle .................................................................................................. 13
Set up riding ................................................................................................................ 13
Driving in grade ........................................................................................................... 14
Transmission operation ............................................................................................... 14
Correct riding ............................................................................................................... 14
The control of throttle valve handle .............................................................................. 15
Parking method ........................................................................................................... 16
10.Inspection and maintenance before riding ................................................................... 17
Routine inspection ....................................................................................................... 17
Fuel inspection ............................................................................................................ 17
Engine oil inspection and change ................................................................................ 18
Inspection and adjustment of brake free play .............................................................. 19
Disk brake inspection .................................................................................................. 20
Clutch lever .................................................................................................................. 21
Throttle grip free play adjustment ................................................................................ 21
Drive chain ................................................................................................................... 22
Tire inspection ............................................................................................................. 23
Steering handle front shock absorbers inspection ....................................................... 23
2
1. CONTENTS
Checking the lubrication of bodys various mechanisms ............................................. 24
Inspection and maintenance of battery ........................................................................ 24
Checking and changing fuses ..................................................................................... 25
Checking the turn signal lights and horn ..................................................................... 26
Checking the headlight and tail light ............................................................................ 26
Checking the brake light .............................................................................................. 26
Checking the spark plug .............................................................................................. 27
Checking the air cleaner .............................................................................................. 27
Wiring rubber cap.......................................................................................................... 28
Back mirror .................................................................................................................. 28
License plate ............................................................................................................... 28
CDI. ignition system ..................................................................................................... 28
Tool kit ......................................................................................................................... 28
11. When there is an abnormal condition or a trouble ....................................................... 29
Diagnosis when engine does not start ......................................................................... 29
12. CDI. electrical ignition system ..................................................................................... 29
13. Suggestions on engine fuel ......................................................................................... 29
14. Cautions for riding motorcycle ..................................................................................... 30
15. Periodical maintenance schedule................................................................................... 31
16. Specification ................................................................................................................ 32
3
2. CONTROL LOCATION
MODEL:XS125-G
Fuel tank cap
Front brake lever
Clutch lever
Side stand
Main stand
Kick starter Arm
Muffler
Oil level gauge
Light/Starter/Hazard Switch
High(low)beam/Turn
signal / Horn switch
Front turn
signal light
Ignition switch
Front light
Tail light
Shift pedal
Choke level
Rear brake pedal
Air Cleaner
Fuses & Battery
& Tool bag
4
3. BEFORE RIDING
This manual describes the correct usage of this motorcycle including safety riding, simple inspection
methods and so on.
For a more comfortable and safety riding, please read this manual carefully.
Ÿ In case the motorcycles specifications and construction are modified and different from the
photos and diagrams on the owners manual / catalogues, the specifications and construction of
the actual motorcycle shall prevail.
4. SAFE RIDING
It is very important to be relax and clothe properly when driving, observe traffic regulations, do not rush,
always drive carefully and relaxed.
Usually, most people would ride their newly bought motorcycle very carefully, but after they became
familiar with their motorcycles, they tended to become reckless which may result in an accident.
WARNING!!
Ÿ To avoid getting burned by exhaust pipe when taking a passenger. Make sure your passenger
has put his/her feet on the pedals.
Ÿ
After running, the exhaust pipe is very hot, be careful not to get burned when conducting an
inspection or maintenance.
Ÿ
After running, the exhaust pipe is very hot, select a suitable location to park your motorcycle to
avoid others getting burned by the exhaust pipe.
Thank you very much for your patronage
In order to maximize your motorcycles performance, a periodical inspection and maintenance
should be completely carried out.
We recommend that after riding your new motorcycle for the first 300 kilometers, you should
take your motorcycle to the original dealer for an initial inspection, and to have your
motorcycle inspected periodically every 1000 kilometers thereafter.
% To remind you:
Ÿ Please wear a safety helmet, and properly tighten the chin belt when riding a motorcycle.
Ÿ Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the
steering handle and thus affects riding safety.
Ÿ So, put on clothes with tight sleeves.
Ÿ Hold the steering handle by both hands when riding. Never ride with only one hand.
Ÿ Observe the speed limit.
Ÿ Wear suitable low-heel shoes.
Ÿ Perform periodical maintenance and inspection in accordance with the schedule.
For your benefit, please ask your SANYANG dealer the operating manual and carefully read the
following:
Ÿ Correct use of the motorcycle.
Ÿ Pre-delivery inspection and maintenance.
CAUTION:
Modified motorcycle will affect its structure or performance, and cause poor engine operation or
exhaust noise, which will result in shortening the motorcycles service life.
Besides, modification is illegal and does not conform to the original design and specifications.
A modified motorcycle will not be covered by warranty, therefore, do not modify your motorcycle
at will.
5
5.
DRIVING
Ÿ
Keep the related parts of your body such as arms, palms, lumbar, and toes relax and ride
with the most comfortable posture in order to be able to react quickly whenever it is
necessary.
Ÿ
Riders posture will greatly affect riding safety. Always keep your bodys gravity in the center of
the saddle, if your bodys gravity is on the rear part of saddle, the front wheel load will be reduced,
and this will cause the steering handle shaking. It is dangerous to ride a motorcycle with an
unstable handle.
Ÿ
It will be much easier to make a turn if rider inclines his body inward when turning. On the other
hand, the rider will feel unstable if his body and the motorcycle do not incline.
Ÿ
The motorcycle is hard to control on a bumpy, unleveled, unpaved road, try to know the road
conditions in advance, slow down and use your shoulders force to control the handle.
Ÿ
Suggestion: Do not load objects on the front pedals unnecessarily, to avoid affecting the riding
safety and the operation of steering handle.
6.
USE GENUINE SPARE PARTS
In order to maintain the motorcycles best performance, each parts quality, material, and machined
precision must conform with the design requirements. Genuine Spare Parts” were made from the
same high quality materials used for the original motorcycle. No parts would be sold to the market until
they could meet the designed specifications through sophisticated engineering and stringent quality
control. Therefore, it is necessary to purchase Genuine Spare Parts” from Authorized Dealers or
Franchised Dealers” when replacing spare parts. If you buy cheap, or fake substitute parts from the
market, no guarantee can be provided either for the quality or durability. Also, it may result in
unexpected troubles and lower the motorcycles performance.
Ÿ
Always use Genuine Spare Parts to keep your motorcycles pure blood and to ensure its long
service life.
CAUTION:
The riders feeling on the handle is slightly different with a load or without a load.
Overload may cause the handle to swing and affects the riding safety.
Therefore, do not overload your motorcycle.
CAUTION:
Ÿ Do not place flammable materials such as rags between the body side cover and engine to
avoid components damaging by fire.
Ÿ Do not load objects on areas not specified for loading to avoid damage.
SUGGESTION
To maximize the motorcycles performance and prolong its service life:
The first month or first 1000km is the wear- in period for the engine and components.
Avoid rapid acceleration, and keep the speed below 60km/hr.
6
CAUTION:
Do not wipe plastic components, e.g. instrument panel, headlight, with organic solvents such as
gasolineetc to avoid damaging these components.
The panel figure for speedometer may vary from model to model, but the location usually are the
same.
7.
USE OF EACH COMPONENT
(The following is 4 stroke air cooling 125 c.c. bikes basic operation, and they could vary
from different individual models. Please consult the end of this manual.)
§ GAUGES §
Ÿ Speedometer:
Indicates driving speedkm/h.
Ÿ Odometer:
Indicates total accumulated distance traveled.
Ÿ Trip Kilometer:
The rider can measure the trip kilometers. It
shows four digits; 3 in kilometers and 1 in
hundred meter. (The trip kilometer will return
to zero if its measurement is over 1000
kilometers or turn the reset knob.)
Ÿ Tachometer:
Indicates engine rpm.
Ÿ High Beam Indicator:
This indicator comes on with high beam
headlight is turned on.
Ÿ Turn (left/right) Signal Indicator:
The left or right Indicator will be flashing
according to the operated directions of turn
signal light switch when it is turned on.
Ÿ Transmission Neutral Indicator:
This indicator shows transmission neutral.
Ÿ Gear Position Indicator:
This indicator comes on with gear position.
Ÿ Fuel Meter:
The pointer in this meter shows how much
fuel remains in the tank.
The pointer stays in E” position when key
switch is turned to OFF”.
When the meter needle reaches Ewith the
ignition switch on, refill the tank as soon as
possible.
High Beam
Indicator
Tachometer
Odometer
Speedometer
Turn Signal
Indicator
Transmission
neutral Indicator
Trip kilometer
reset knob
Trip kilometer
Gear position
indicator
Fuel meter
Turn Signal
Indicator
7
§ OPERATION OF IGNITION SWITCH §
ONposition:
Ÿ Engine can be started and lights can be operated in this
position.
Ÿ Ignition switch key can not be removed.
OFFposition:
Ÿ Engine and lights are shut off and can not be started
in this position .
Ÿ Ignition switch key can be removed.
STOP” position:
Ÿ Engine is shut off when the ignition switch turn to this
position .
Ÿ The position light and the rail light will come on.
Ÿ Ignition switch key can be removed.
§ OPERATION OF STEERING HANDLE LOCK SWITCH §
Steering handle lockposition
Ÿ Turn the steering handle to left and insert the key into,
press ignition switch key clockwise and then lightly turn it
from the upper “=position to the lower “=position.
The steering handle is locked.
Ÿ Ignition switch key can be removed.
Ÿ When unlocking, press ignition switch key
counter-clockwise and then lightly turn it from the lower
=position to the upper “=position.
§ USE OF BUTTONS §
IGNITION SWITCH
CAUTION:
Ÿ Never operate the ignition switch key when the motorcycle is running. To turn the ignition
switch to the “OFFposition, will shut off the electrical system and that may result in a
dangerous accident. Therefore, the ignition switch can only be turned off after the motorcycle
has been completely stopped.
Ÿ To prevent the motorcycle from be stolen, lock the steering when parking.
Ÿ Always remove the key and be sure to take the key away with you after locking the steering
handle before leaving your motorcycle.
Ÿ If ignition switch remains in the “ONposition for a prolonged period after the engine has been
stopped, the batterys capacity will be reduced and this may affect the engines start ability.
Light Switch
Electrical
starter button
Horn Switch
Turn Signal
Switch
High/Low Beam Switch
Hazard Switch
P
?
Lock
8
Light Switch
When the switch is turned to this position as the engine is being started, headlight, rear
light, instrument panel light, and position light will come on. This is the high beam of
headlight switching switch.
When the switch is turned to this position as the engine is being started, rear light,
instrument panel light, and position light will come on. This is the low beam of headlight
switching switch. (Please turn to low beam when riding in city)
When the switch is turned to this position, all lights will go off.
Ÿ Hazard Switch
Turn ignition switch to the ONposition and turn this button to right. Then, the front (left/right)
winker and the
rear (left/right) winker will come on immediately to warn the driver of the vehicle
ahead that you intend to overtake him/her. (For overtaking, trun left/right signal indicator will
come on at this time) This button will return to original position after releasing.
Ÿ Electrical Starter Button
This is a starting motor button (switch) for engine starting.
With the main switch “ON”,press this button slightly to start the engine.
Ÿ High/Low Beam Switch
This is the high and low beam of headlight switching switch. Press this switch to switch between
high and low beams.
This is for high beam.
This is for low beam. (Please turn to low beam when riding in city)
Ÿ Horn Switch
Press this button down when ignition switch is in the ONposition, the horn will sound.
Ÿ Turn Signal Switch
Turn signal lights are used when turning left/right or changing lane.
Turn ignition switch to the ONposition, and slide the turn signal switch to left or right. Then, the
CAUTION:
Ÿ Release this button immediately after engine has been started, and never press the button
again to avoid damaging the engine.
Ÿ This mechanism is a safety design. The engine can only be started except squeezing the clutch
lever or the gear must be at neutral.
Ÿ Do not use light system. Turn headlight and turn signal lights to the “? position when the
engine is being started.
CAUTION:
Do not press this button when you are in No Horn area.
9
turn signal lights will flash.
To release, simply return the turn signal light button to the original position.
Right-side turn signal light flashing means you intend to make a right turn.
Left-side turn signal light flashing means you intend to make a left turn.
§ FUEL TANK CAP §
1. Insert ignition switch key into the lock on the fuel tank cap, and turn the key clockwise, so the
cap can be removed.
2. Do not fill above the fuel upper limit when refueling.
3. Align the “ mark on the cap with the front, turn the key of the fuel tank counter-clockwise to
lock the fuel cap. To remove the ignition key after lock the fuel tank cap.
§ FUEL COKE §
The fuel cock is below the fuel tank at the left side.
Cut off the fuel supply.
Normal fuel supply.
Reserve fuel supply.(2 liters).
CAUTION:
Ÿ Main stand should be put down on the ground, engine
should be shut off and flames should be strictly
prohibited to ensure safety when refueling.
Ÿ Do not fill above fuel upper limit when refueling.
Otherwise, fuel will flow out of the fuel tank that may
damage the fuel tanks painting, in serious cases, it
may cause a fire to burn down the motorcycle.
Ÿ Make sure the cap has been tighten properly.
CAUTION:
Ÿ Set the cock in “ ’’ position when the fuel tank is
full.
Ÿ Set the cock in “ position if the tank is empty
and refill the tank as soon as possible.
Ÿ Set the cock in ”? position when cleaning the fuel
cup or disassembling the carburetor.
?
10
§ REAR SHOCK ABSORBER ADJUSTMENT §
Ÿ There are five positions in each shock absorber
can be adjusted.
Ÿ I: normal position. (light rode or good road
condition)
Ÿ II~V: increase the spring tension gradually.
Method of adjustment: heavier load or worse road
condition)
Ÿ Pull up the shock absorber spring, adjust the
adjuster.
§ BRAKE §
Ÿ Avoid unnecessary sudden braking.
Ÿ Use front and rear wheel brakes simultaneously when braking.
Ÿ Avoid brake continuously for a long period of time because that may overheat the brakes and
reduce its braking efficiency.
Ÿ Slow down and brake early when riding in rainy days on slippery roads. Never apply the brakes
suddenly to prevent skidding and falling.
Ÿ Using only the front brake or the rear brake increases the risk of falling because the motorcycle
is tend to pulled to one side.
« Engine Brake»
Return the throttle valve handle back to its original position, and apply engine brake.
It is necessary to apply brake both for front wheel and for rear wheel intermittently when riding on a
long or stiff slope.
For Front Wheel
CAUTION:
Ÿ The left and right absorbers must be adjusted
with the same position.
I
II
III
IV
V
Soft? Hard
Adjuster
For Rear Wheel
11
8. IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE
Method of Starting the Engine
1. Turn the fuel cock to ”
or ” position.
2. Turn the ignition switch to the
ONposition with ignition key.
3. Shift the transmission into
neutral. The neutral indicator
(green) lights.
4. Pull the choke lever up (choke valve closed
position)
The choke lever is below the carburetor left side.
5. Dont turn the throttle grip, press the starter
button.
CAUTION:
Ÿ Release the starter button immediately after starting the engine.
Ÿ Dont press the starter button when the engine is running.
Ÿ If the engine fails to start after 3~4 attempts with the starter button, open the throttle.
Ÿ Allow the engine to warm up 2~3 minutes after started, then push the choke lever close
(Apposition).
CAUTION:
Ÿ Please check the oil and fuel volume before starting the engine. Start the engine in a ventilative
area.
8


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