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§INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY §
INSPECTION: (Brake lever and pedal free play must be checked with the engine shut off.)
Brake lever and pedal free play for front and rear wheels.
When checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking
lever from no braking to initial braking) should be 10~20mm. It is abnormal if the feel is spongy
when holding the hand-braking lever forcefully.
When checking the foot-braking pedal for rear wheels, its free play (the stroke of foot-braking pedal
from no braking to initial braking) should be 20~30mm. It is abnormal if the feel is spongy when
press the foot-braking pedal forcefully.
Adjustment:Drum type
The indentation of brake adjustment nut must be aligned with the pin. (see below figure)
Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of
hand-brake lever.
Hold the hand-brake levers after adjusting with both hands until there is effective brake feeling.
Measure the free play with a ruler.
CAUTION:
When free play is between 10~20 mm, check brake
indicators of front and rear wheels. If the arrow on
the brake arm aligned with the “” marked on the
brake disk, that means the brake lining has been
excessively worn, and must be replaced immediately.
Pin
A
djustment nut
A
djustment nut
To increase free
To decrease free play
20~30 mm
10~20 mm
19


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