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INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY
INSPECTION: (Brake lever free play must be checked with the engine shut off.)
z Brake lever free play for front and rear
wheels.
When checking the hand-braking lever for
front and rear wheels, its free play (the
stroke of hand-braking lever from no
braking to initial braking) should be
10~20mm.
It is abnormal if the feel is spongy when
holding the hand-braking lever forcefully.
Adjustment:
z The indentation of brake adjustment nut must be
aligned with the pin. (see right figure)
z Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand-brake
lever.
z Hold the hand-brake levers after adjusting with both hands until there is effective brake feeling.
z Measure the free play with a rule.
10~20 mm
Pin
A
djustment nut
Front wheel drum type Rear wheel drum type
A
djustment nut
To increase
free play
To decrease
free play
To increase
free play
To decrease
free play
CAUTION:
When free play is between 10~20 mm, check brake
indicators of front and rear wheels. If the arrow on the
brake arm aligned with the “ ” marked on the brake
disk, that means the brake lining has been excessively
worn, and must be replaced immediately.
16


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