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10.Inspection and maintenance before riding
TRANSMISSION OIL INSPECTION AND CHANGE
INSPECTION:
Use the main stand to support the scooter on a level ground, after the engine stops, wait for 3~5
minutes. Remove the transmission oil infusion bolt, put a measuring glass under the drain bolt, and
remove the drain bolt. Let the oil flows into measuring glass and check for decreased or not. (at
disassembly: 120 c.c. / at change: 100~110 c.c.).
OIL REPLACEMENT:
Stop the engine and use the main stand to support your scooter on a level ground. Remove the
infusion bolt and drain bolt, drain out the oil.
Install the drain bolt and tighten it. Fill new transmission oil (100~110 c.c.), and install the infusion
bolt and tighten it. (make sure that bolts are tightened and check that there’s no leakage.)
Recommend Oil: Genuine SYM HYPOID GEAR OIL (SAE 85W-140).
Use SAE85-90 when outside temperature is below 0.
INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY
INSPECTION: (Brake lever free play must be checked with the engine shut off.)
Brake lever free play for front and rear wheels
When checking the hand-braking lever for front
and rear wheels, its free play (the stroke of
hand-braking lever from no braking to initial
braking) should be 10~20mm.
It is abnormal if the feel is spongy when holding
the hand-braking lever forcefully.
Adjustment:
The indentation of brake adjustment nut must
be aligned with the pin. (see right figure)
CAUTION:
When free play is between 10~20 mm, check
brake indicators of front and rear wheels. If
the arrow on the brake arm aligned with the
” marked on the brake disk, that means
the brake lining has been excessively worn,
and must be replaced immediately.
Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand-brake
lever.
Hold the hand-brake levers after adjusting with both hands until there is effective brake feeling.
Measure the free play with a rule.
10~20 mm
Pin
Adjustment nut
21


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