453444
18
Zoom out
Zoom in
Previous page
1/23
Next page
4-18 SHAFT DRIVE
TOOTH CONTACT
After backlash adjustment is carried out, the tooth contact must
be checked.
Remove the bolts from the final gear bearing case, and remove
the case with the two 5 mm screws. ("4-14) Do not mis-
place the shims. Remove the final driven bevel gear.
Clean and de-grease several teeth on the final driven bevel
gear. Coat these teeth with machinists dye or paste, preferably
of a light color.
Re-install the final driven bevel gear with shims in place, posi-
tioning the coated teeth so that they are centered on the final
drive bevel gear.
Re-install the final gear bearing case and bolts, and tighten to
specification.
! Final gear case bolt: 23 N
.
m (2.3 kgf
.
m, 16.5 lb-ft)
Using a socket and handle on the final drive bevel gear cou-
pling nut, rotate the final drive bevel gear several turns in each
direction, while loading the final driven bevel gear. This will pro-
vide a contact pattern on the coated teeth of the driven bevel
gear.
Remove the final gear bearing case and final driven bevel gear,
and inspect the coated teeth of the driven bevel gear. The con-
tact patch should be as shown at right:
If the tooth contact pattern is incorrect, as shown in 1, a thin-
ner shim 4 is needed between the final drive bevel gear bear-
ing and final gear case.
If the tooth contact pattern is incorrect, as shown in 3, a thicker
shim 4 is needed between the final drive bevel gear bearing
and final gear case.
If the tooth contact pattern is incorrect for either reason, the
appropriate shim must be installed, and the tooth contact pat-
tern rechecked by repeating the tooth coating procedure above.
NOTE:
If it is necessary to adjust the shim
4
thickness between final
drive bevel gear bearing and final gear case, the final gear back-
lash may change, and should be re-checked according to the
procedure outlined under the Backlash Measurement sub-sec-
tion. Both adjustments may be needed until both backlash and
tooth contact are correct.
1 INCORRECT (Contact at tooth top)
2 CORRECT
3 INCORRECT (Contact at tooth root)
Shims 4 specification
Part No. Shim thickness
27445-38A00-030 0.30 mm (0.012 in)
27445-38A00-035 0.35 mm (0.014 in)
27445-38A00-040 0.40 mm (0.016 in)
27445-38A00-050 0.50 mm (0.020 in)
27445-38A00-060 0.60 mm (0.024 in)
The shims 4 are available as a set
(27445-38810).
18


Need help? Post your question in this forum.

Forumrules


Report abuse

Libble takes abuse of its services very seriously. We're committed to dealing with such abuse according to the laws in your country of residence. When you submit a report, we'll investigate it and take the appropriate action. We'll get back to you only if we require additional details or have more information to share.

Product:

For example, Anti-Semitic content, racist content, or material that could result in a violent physical act.

For example, a credit card number, a personal identification number, or an unlisted home address. Note that email addresses and full names are not considered private information.

Forumrules

To achieve meaningful questions, we apply the following rules:

Register

Register getting emails for Suzuki VL 800 at:


You will receive an email to register for one or both of the options.


Get your user manual by e-mail

Enter your email address to receive the manual of Suzuki VL 800 in the language / languages: English as an attachment in your email.

The manual is 1,44 mb in size.

 

You will receive the manual in your email within minutes. If you have not received an email, then probably have entered the wrong email address or your mailbox is too full. In addition, it may be that your ISP may have a maximum size for emails to receive.

Others manual(s) of Suzuki VL 800

Suzuki VL 800 User Manual - English - 10 pages

Suzuki VL 800 User Manual - English - 10 pages

Suzuki VL 800 User Manual - English - 10 pages

Suzuki VL 800 User Manual - English - 10 pages

Suzuki VL 800 User Manual - English - 12 pages

Suzuki VL 800 User Manual - English - 6 pages

Suzuki VL 800 User Manual - English - 19 pages

Suzuki VL 800 User Manual - English - 14 pages

Suzuki VL 800 User Manual - English - 20 pages

Suzuki VL 800 User Manual - English - 15 pages

Suzuki VL 800 User Manual - English - 11 pages

Suzuki VL 800 User Manual - English - 17 pages

Suzuki VL 800 User Manual - English - 23 pages

Suzuki VL 800 User Manual - German - 288 pages


The manual is sent by email. Check your email

If you have not received an email with the manual within fifteen minutes, it may be that you have a entered a wrong email address or that your ISP has set a maximum size to receive email that is smaller than the size of the manual.

The email address you have provided is not correct.

Please check the email address and correct it.

Your question is posted on this page

Would you like to receive an email when new answers and questions are posted? Please enter your email address.



Info