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Installation Instructions
3. Hot Water Cylinder
3.1 The domestic hot water cylinder must be an indirect vented
double feed type to meet national standards** and should have
a minimum capacity of 117 litres. Houses with more than one
bathroom or a separate shower will need a bigger tank.
Fully insulate the tank.
The water draw off pipes to the taps should be in a dead leg
connection from the vent pipe.
4. Open Vent & Cold Feed System
4.1 This system must be fitted with a minimum of 22mm diameter
open vent discharging into a heat resisting feed and expansion
tank. There must be at least 25mm air gap between the end of
the pipe and the water level. The cistern tank should have an
overflow with a minimum diameter of 22mm.
The cold feed must be a minimum 22mm and enter the
system as the last connection on the common boiler return.
The open vent and cold feed must not be fitted with any
valves, manual or automatic.
Do not use plastic pipe in any part of the flow and return.
5. Heat Leak Radiator
5.1 A heat leak radiator must be fitted in the gravity circuit to
dissipate any excess heat produced from the boiler when
connected demand is low. The domestic hot water cylinder
may not be able to disperse heat at all times due to modern
insulation. This radiator is commonly fitted in the bathroom
and should be rated at 2kW (6500 btu) or 10% of the total
boiler output.
This radiator ensures that the appliance is not shut down
completely for long periods resulting in the fire going out.
Fit the heat leak radiator in the gravity circuit using 22mm pipe
reducing to 15mm for no more than 300mm before the radiator.
Fittheradiatorwithtwo‘lock-shield’valvesthatareset
in the fully open position and cannot be shut down. Use
diagonal connections. Do not fit thermostatic valves or
manually adjustable valves to the heat leak radiator.
6. Pump
6.1 Where a pump is fitted into the circuit it should be adjustable
so that the flow can match the system requirements. Fit
isolation valves to enable removal for servicing. The pump
must have at least 1.5 meters of static head.
7. Electrical Supply
7.1 Electrical connections must meet the requirements of
national Building Regulations and standards, along with
any European, local regulations and working practices that
may apply. Should conflict occur between these instructions
and these regulations then the regulations must be followed.
The connection to the mains supply should allow
complete electrical isolation and only serve the heating
circuit pump.
All water connections should be completed by a competent
person to meet the requirements of local water authority
by-laws.
CONVENTIONAL PIPEWORK SYSTEMS
All pipe work must be able to operate at above 100
degrees Celsius. Any pipe work installed in an exposed
position e.g. loft space must have provision to prevent
freezing.
Ensure the pipe work system has sufficient drain
points to enable the complete removal of water for the
purposes of servicing.
8. Gravity Pump Circuit
8.1 To prevent the risk of boiling it is essential to arrange the
pipe work and position the hot water cylinder and heat leak
radiator so that gravity circulation can take place when the
pump is not running. Position the cylinder and the radiator
vertically above the boiler with sufficient height to encourage
gravity flow.
8.2 Horizontal pipe work in a gravity system must have an
incline of at least 5mm in every 1000mm and a minimum
diameter of 28mm. Vertical pipe must have a minimum
diameter of 22mm.
8.3 Any motorised valves fitted in this circuit must return to the
fully open position when the power is interrupted.
9. Pump Assisted Central Heating
9.1 The most common arrangement is to have a pumped central
heating circuit combined with a gravity hot water circuit. This
arrangement requires careful balancing of the two in order
to avoid the gravity circuit being starved when the pump is
running.
To overcome this problem it is common practice to fit an
injector tee where the pumped central heating return re-joins
the gravity return from the hot water cylinder. This injector
tee induces a much stronger gravity flow when the pump
runs.
Only use proprietary injector tees, homemade ones are
difficult to get right.
9.2 When installing a system that has pumped central heating
and gravity hot water it is recommended to use all 4
boiler tappings. Each flow and return should be diagonally
opposite each other.
In the Uk:
England and Wales - Document (/ Scotland - Part N/
Building Regulations
BS7671
* See BS 5449:1
** See BS 1566 Part 1 grade 3 minimum
Registered body: HETAS (GB only)/ INFO (Eire)
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