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Remove the screws (1) -
Push the hand guard upward -
Pull underside of fan housing away
from crankcase and remove it
downward.
Use screwdriver or suitable pliers
to carefully remove spring clip (2)
from the starter post.
Remove the rope rotor
with washer (3) and pawls (4).
Use a screwdriver to pry the rope
out of the starter grip
Remove remaining rope from the
rotor and starter grip
Thread the new rope through the
top of the starter grip and then pull
through the rope guide bush (5).
Thread the rope through the rotor
and secure it with a simple
overhand knot.
Coat rope rotor bearing bore with
non-resinous oil.
Slide rotor onto starter post -
turn it back and forth so that anchor
loop of rewind spring engages -
Refit the pawls (4) in the rotor -
Fit the washer (3) on the starter post
Use screwdriver or suitable pliers
to install spring clip (2) on starter
post and over the pawl pegs -
the spring clip must point in
clockwise direction -
see illustration.
Tensioning rewind spring
Make a loop in the unwound starter
rope and use it to turn the rope
rotor six full revolutions clockwise.
Hold the rotor steady -
Straighten the twisted rope -
133BA016 KN
5
Replacing Starter Rope
and Rewind Spring
1
1
1
1
133BA014 KN
4
4
3
2
001BA096 KN
4
4
3
2
001BA096 KN
42 046
44


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