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The suction line should be slightly inclined up towards
the pumps and any reducers should be eccentric
(see fig. 1) to prevent air locks.
In any such installations where the operating condi-
tions require that the pump delivery be restricted or
modulated, we recommend that a relief valve be fitted
to the delivery pipe, or a re-cycle by-pass put between
the delivery and the supply reservoir.
We recommend that a non-return valve be fitted to
the delivery pipe close to the pump to protect it from
any dynamic stresses caused by water hammer, and
a foot valve be put at the end of the suction pipe to
facilitate priming.
4.1 Wiring up motor
Make sure that the specifications written on the motor
plate are correct for the electrical supply line. Remove
the terminal box cover, inside which is illustrated the
wiring diagram.
Caution: the unit must be grounded before you make
any other connections.
Single phase motors
Wire up the motor as illustrated inside the terminal
box cover.
The connections are pre-arranged for the correct
direction of rotation - which is anti-clockwise when
the pump is viewed from the pump inlet.
Three phase motors
The thermal overload protection is to be provided by
the user, with motor protector complete with remote
control switch, thermal relay and fuses installed
upstream.
The overload relay must be set to the full rated load
value (In) written on the motor plate. The thermal relay
may be set to a current value slightly lower than the
full load value when electric pump is definetely un-
derloaded, but the thermal overload protection must
not be set to current values higher than the full load
values. Any operation at current values slightly higher
than the full load values (max. 1.1 In) may be tolerated,
provided they are only due to occasional sudden
changes in the supply voltage.
We also recommend that an omnipolar switch be
installed upstream of the motor protector in order to
fully insulate the electric pump from the electric supply
line. Where two pumps are installed (one being a
stand-by unit) a commutator should be provided
between the two pumps in order to equalize the wear
rate of both pumps.
4.2 Checking the direction of rotation of the
electric pumps with three phase motors
The direction of rotation may be checked before the
pump is fitted with the liquid to be pumped, provided
it is run for very brief intervals only.
The pump must not be run before it is filled with
liquid. Continuous dry running would damage the
mechanical seal beyond repair.
If the direction of rotation is not anti-clockwise, as
viewing the pumps from the pump inlet, then inter-
change two supply leads.
4.3 Priming
Priming is accomplished by filling the pump and the
suction line with the liquid to be pumped. To fill the
pump, remove the filling plug and proceed as follows:
Pump with positive suction head: open the sluice
valve at the suction and let the liquid flow in until
it brims over the filling plug.
N.B. The function of the sluice valve at the suction
is to intercept the liquid flow and not to control the
flow rate as this is only accomplished by a sluice
valve fitted to the dellivery.
Pump with negative suction head, fitted with foot
valve: fill the pump and the suction line through the
filling plugs. This operation may be shortened by
filling the pump through the pump outlet. During
the filling stage take care to let all air escape please
note that filling is completed correctly only after
the water level at the filling plus is stable and all air
bubbles have disappeared.
Pump with negative suction head, without foot
valve. In this case filling is a bit more complicated
as a pressurized liquid or air source would be
required, along with an ejector or a vacuum pump.
In such instance, a perfectly watertight sluice valve
must be fitted to the delivery.
As fitting is completed, start the pump and check
that both pressure and flow rate are constant; if that
is not the case, stop the pump and repeat the entire
operation.
5. Running
If all the above operations-installation, filling, etc,. -
are carried out correctly, the pump will offer quiet
running.
With liquid temperatures higher than the test tem-
perature, the manometric delivery head will decrease
in relation to the specific weight of the liquid.
When handling viscous liquids, both flow rate and
head would decrease, while the power input would
increase.
4
INSTRUCTIONS FOR THE INSTALLATION AND USE OF ELECTROPUMPS
5
In such instance the maximum rated flow rate should
be reduced, to avoid the overload protection tripping
too often.
The pump should not be subjected to more than
20 startings per hour, to avoid excessive thermal
stress on the motor.
Where a star-delta starter is used, the above number
of startings per hour may the slightly increased.
The pump should not run for long periods with
closed sluice valve at the delivery. Where this is
inevitable, or in all such instances where the delivery
rate is to be modulated, proceed as directed under
the section “installation”.
All pumps which are installed in places unprotected
from frost must be emptied whenever they remain
inoperative, and flushed inside with water emulsified
with a corrosion inhibitor.
6. Maintenance
The electric pumps do not require any scheduled
maintenance, as the motor bearings are pre-packed
for life and the mechanical seals are lubricated by
the pumped liquid.
7. Connection
The six terminal arrangement with delta ( ) or star
( ) connection allows for the motors.
Star connection
( )
400 V ( )
700 V ( )
240 V ( )
415 V ( )
230 V ( )
400 V ( )
Delta connection
( )
T
V2W1
W2
R
V1
S
U2U1
S
V1
V2
U2W2
U1W1
T R
S TR
V1 W1U1
U2 V2W2
S TR
V1 W1U1
U2 V2W2
12


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