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Sorel TDC 1 Manual

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Read carefully before installation, commissioning and operation
Temperature Difference Controller
TDC 1
Installation and operating instructions
TDC 1
Temperature-Difference-Controller
Content
A.1 EC declaration of conformity 3
A.2 General instructions 3
A.3 Explanation of symbols 3
A.4 Changes to the unit 4
A.5 Warranty and liability 4
B.1 Specifi cations 5
B.2 About the controller 6
B.3 Scope of supply 6
B.4 Disposal and pollutants 6
B.5 Hydraulic variants 7
C.1 Wall installation 8
C.2 Electrical connection 9
C.3 Installing the temperature sensors 10
D Terminal connection diagrams 11
E.1 Display and Input 17
E.1 Display and input 17
E.2 Parametrisation 18
E.3 Free commissioning 18
E.4 Menu sequence and menu structure 19
1. Measurement values 20
2. Statistics 21
2.1 Operating hours 21
2.2 Average temperature difference ∆T 21
2.3 Heat output 21
2.4 Graphic overview 21
2.5 Message log 21
2.6 Reset / clear 21
3. Display mode 22
3.1 Schematic 22
3.2 Overview 22
3.3 Alternating 22
3.4 Eco Mode 22
4. Operating modes 23
4.1 Automatic 23
4.2 Manual 23
4.3 Off 23
5. Settings 24
5.1 Tmin S1 24
5.2 Tmax S2 24
5.3 T 25
5.4 Tref 25
5.5 Tref Th2 26
5.6 Thermostat times 26
5.7 Thermostat 2 times 26
5.8 Party Funktion 26
5.9 Energy saving mode 27
5.10 TecoS3 27
5.11 Tmax S3 27
5.12 Hysteresis 27
6. Protective functions 28
6.1 Seizing protection 28
6.2 Frost protection (solar only) 28
6.3 System protection 29
6.4 Collector protection 29
6.4.1 Cooling 30
6.5 Col.- Alarm 30
6.6 Recooling (solar only) 31
6.7 Anti-Legionella 31
7. Special functions 32
7.1 Program selections 32
7.2 Time and Date 32
7.3 Sensor calibration 32
7.4 Commissioning 33
7.5 Factory settings 33
7.6 Expansions 33
7.7 Heat quantity 33
7.7.1 Heat metering 33
7.7. 2 AF type 34
7.7.3 Glycol portion 34
7.7.4 Flow rate 34
7.7.5 ΔT Offset 34
7.8 Start help function (solar only) 34
8. Menu lock 35
9. Service values 36
10. Language 37
Z.1 Malfunctions with error messages 38
Z.2 Replacing the fuse 39
Z.3. Maintenance 39
3
Safety instructions
Danger
Caution
A.1 EC declaration of conformity
By affi xing the CE mark to the unit the manufacturer declares that the Temperature-
Difference-Controller TDC 1, herein after referred to as TDC 1, conforms to the follow-
ing relevant safety regulations:
- EC low voltage directive
73/23/EEC, as amended by 93/68/EEC
- EC electromagnetic compatibility directive
89/336/EEC version 92/31/EEC version 93/68/EEC
Conformity has been verifi ed and the corresponding documentation and
the EC declaration of conformity are kept on fi le by the manufacturer.
A.2 General instructions
These installation and operating instructions contain basic instructions and important
information regarding safety, installation, commissioning, maintenance and the optimal
use of the unit. Therefore these instructions must be read completely and understood
by the installation technician/specialist and by the system user before installation, com-
missioning and operation of the unit.
The valid accident prevention regulations, the regulations of the local power utility, the
applicable standards and the installation and operating instruction of the additional
system components must also be observed. The controller does not under any circum-
stances replace any safety devices to be provided by the customer!
Installation, electrical connection, commissioning and maintenance of the unit may
only be carried out by specialists who possess the appropriate training.
For the user: Make sure that the specialist gives you detailed information on the func-
tion and operation of the controller. Always keep these instructions in the vicinity of the
controller.
A.3 Explanation of symbols
Failure to observe these instructions can result in danger to life
from electric voltage.
Danger
Failure to observe these instructions can result in serious damage
to health such as scalding, or even life-threatening injuries.
Caution
Failure to observe these instructions can result in destruction of
the unit or the system, or damage to the environment.
Information which is especially important for the function and
optimal use of the unit and the system.
It is essential that you read this!
4
A.4 Changes to the unit
A.5 Warranty and liability
The controller has been manufactured and tested with regard to high quality
and safety requirements. The unit is subject to the statutory guarantee period
of two years from the date of sale.
The warranty and liability shall not include, however, any injury to persons or
material damage that is attributable to one or more of the following causes:
- Failure to observe these installation and operating instructions
- Improper installation, commissioning, maintenance and operation
- Improperly executed repairs
- Unauthorised structural changes to the unit
- Installation of additional components that have not been tested together with
the unit
- Any damage resulting from continued use of the unit despite an
obvious defect
- Failure to use original spare parts and accessories
- Use of the device for other than its intended purpose
- Operation above or below the limit values listed in the
specifi cations
- Force majeure
- Changes, additions to or conversion of the unit are not permitted
without the written permission from the manufacturer
- It is likewise forbidden to install additional components that have not
been tested together with the unit
- If it becomes clear that safe operation of the unit is no longer possible,
for example because of damage to the housing, then turn the controller
off immediately
- Any parts of the unit or accessories that are not in perfect condition
must be exchanged immediately
- Use only original spare parts and accessories from the manufacturer.
- Markings made on the unit at the factory must not be altered,
removed or made illegible
- Only the settings actually described in these instructions may be made
on the controller
Changes to the unit can compromise the safety and function of the
unit or the entire system.nit or the entire system.
Safety instructions
Danger
5
B.1 Specifi cations
Electrical specifi cations:
Mains voltage 230VAC +/- 10%
Mains frequency 50...60Hz
Power consumption ~ 1.5VA
Switched power
- mechanic relay output R1 460VA for AC1 / 185W for AC3
- mechanic relay output R2 460VA for AC1 / 185W for AC3
Internal fuse 2A slow blow 250V
Protection category IP40
Protection class II
Sensor inputs 3 x Pt1000
Measuring range -40°C - 300°C
Permissible ambient conditions::
Ambient temperature
- for controller operation 0°C...40°C
- for transport/storage 0°C...60°C
Air humidity
- for controller operation max. 85% rel. humidity at 25°C
- for transport/storage no moisture condensation permitted
Other specifi cations and dimensions
Housing design 2-part, ABS plastic
Installation methods Wall installation
Overall dimensions 163mm x 110mm x 52mm
Aperture installation
dimensions 157mm x 106mm x 31mm
Display Fully graphical display, 128 x 64 dots
Operation 4 entry keys
Temperature sensors: (may not be included in the scope of supply)
Collector or boiler sensor Pt1000, immersion sensor TT/S2 up to 180°C
Storage tank sensor Pt1000, immersion sensor TT/S2 up to 180°C
Pipe-mounted sensor Pt1000, pipe-mounted sensor TR/S1.5 up to 180°C
Sensor leads 2x0.75mm² extendable up to 30m max.
Temperature resistance table for Pt1000 sensors
°C 0 102030405060708090100
Ω1000 1039 1077 1116 1155 1194 1232 1270 1308 1347 1385
Description of controller
6
B.3 Scope of supply
- Temperature Difference Controller TDC 1
- 2 Screws 3,5x35mm, 2 plugs S6 for wall installation
- 4 strain relief clips with 8 screws, replacement fuse 2A slow blow
- 1 connection clamp for PE terminal block.
- Installation and operating instructions TDC 1
Optionally contained depending on design/order:
- 2-3 Pt1000 temperature sensors and immersion sleeves
Additionally available:
- Pt1000 TemperaturSensor, Tauchhülsen, Überspannungsschutz.
B.4 Disposal and pollutants
The unit conforms to the European RoHS directive 2002/95/EC for the restriction of
the use of certain hazardous substances in electrical and electronic equipment.
Caution
The unit must not under any circumstances be disposed of with ordinary
household refuse. Dispose of the unit only at appropriate collection
points or ship it back to the seller or manufacturer.
B.2 About the controller
The Temperature Difference Controller TDC 1 facilitates effi cient use and function
control of your solar or heating system. The device is impressive most of all for its
functionality and simple, almost self-explanatory operation. For each step in the input
process the individual entry keys are assigned to appropriate functions and explained.
The controller menu contains headwords for the measured values and settings, as well
as help texts or clearly-structured graphics.
The TDC 1 can be used as a temperature difference controller for the various system
variants illustrated and explained under B.5.
Important characteristics of the TDC 1:
- Depiction of graphics and texts in a lighted display
- Simple viewing of the current measurement values
- Analysis and monitoring of the system by means of statistical graphics,etc.
- Extensive setting menus with explanations
- Menu block can be activated to prevent unintentional setting changes
- Resetting to factory settings
Description of controller
7
B.5 Hydraulic variants
Description of controller
Caution
The following illustrations should be viewed only as schematic dia-
grams showing the respective hydraulic systems, and do not claim to
be complete. The controller does not replace safety devices under any
circumstances. Depending on the specifi c application, additional system
components and safety components may be mandatory, such as check
valves, non-return valves, safety temperature limiters, scalding protec-
tors, etc., and must therefore be provided.
1Solar with
storage
2Solar with
pool
3Solid fuel boiler
4Storage transfer 5Raising heat circuit 6Thermostat
7T Universal 8Stop valve 9Solar with thermostat
10 Solar + Cooling 2x Thermostat
11
8
Installation
C.1.1
C.1.2
Caution
C.1 Wall installation
Install the controller only in dry areas and under the ambient conditions de-
scribed under B.1 “Specifi cations”. Carry out the following steps 1-8.
1. Unscrew cover screw completely
2. Carefully pull upper part of housing
from lower part.
3. Set upper part of housing aside, being
sure not to touch the electronics when
doing so.
4. Hold the lower part of the housing up
to the selected position and mark the 3
mounting holes. Make sure that the wall
surface is as even as possible so that the
housing does not become distorted when
it is screwed on.
5. Using a drill and size 6 bit, drill 3 holes
at the points marked on the wall and push
in the plugs.
6. Insert the upper screw and screw it in
slightly.
7. Fit the upper part of the housing and
insert the other two screws.
8. Align the housing and tighten the three
screws.
9
C.2 Electrical connection
Installation
Danger
Before working on the unit, switch off the power supply and secure
it against being switched on again! Check for the absence of power!
Electrical connections may only be made by a specialist and in
compliance with the applicable regulations.
Do not use the controller if the housing shows visible damage.
Caution
Low-voltage cables such as temperature sensor cables must be routed
separately from mains voltage cables. Feed temperature sensor cables
only into the left-hand side of the unit, and mains voltage cables only
into the right-hand side.
Caution
The customer must provide an all-pole disconnecting device, e.g. a
heating emergency switch.
Caution
The cables being connected to the unit must not be stripped by more
than 55mm, and the cable jacket must reach into the housing just to the
other side of the strain relief.
With hydraulic variant D1 „Solar+storage“ relays R1 and R2 are
switched on simultaneously to allow the connection of another load at
R2.
Caution
10
Installation
1.Select necessary program/hydraulics
(Fig. B5 resp. D.1 - D.11)
2.Open controller as described under C.1.
3.Strip cables by 55mmmax., insert, fi t the
strain relief devices, strip the last 8-9mm
of the wires (Fig. C.2.1)
4.Open the terminals using a suitable
screwdriver (Fig. C.2.1) and make electri-
cal connections on the controller (s. D.1
- D.11)
5.Refi t upper part of housing and fasten
with screw.
6.Switch on mains voltage and place con-
troller in operation.
C.2.1
Installation
C.3 Installing the temperature sensors
The temperature sensor cables must be routed separately from mains voltage
cables, and must not, for example, be routed in the same cable duct!
The controller operates with Pt1000 temperature sensors which are accurate to the
degree, thus ensuring optimal control of system functions.
If desired the sensor cables can be extended to a maximum of 30m using a ca-
ble with a cross-section of at least 0.75mm². Make sure that there is no contact
resistance!
Position the sensor precisely in the area to be measured!
Only use immersion, pipe-mounted or fl at-mounted sensor suitable for the spe-
cifi c area of application with the appropriate permissible temperature range.
Caution
Caution
39
Danger
Danger
If the mains voltage is switched on and
the controller still does not function or
display anything, then the internal device
fuse may be defective. In that case, open
the device as described under 3.1, remove
the old fuse and check it. Exchange the
defective fuse for a new one, locate the
external source of the error (e.g. pump)
and exchange it. Then fi rst recommission
the controller and check the function of
the switch outputs in manual mode as
described under 4.2.
Repairs and maintenance may only be performed by a specialist. Before
working on the unit, switch off the power supply and secure it against
being switched on again! Check for the absence of power!
Only use the supplied spare fuse or a fuse of the same design with the
following specifi cations: T2A 250V
Fuse
Z.2 Replacing the fuse
Fuse
Z.2.1
Caution
In the course of the general annual maintenance of your heating system you
should also have the functions of the controller checked by a specialist and
have the settings optimised if necessary.
Z.3. Maintenance
Performing maintenance:
- Check the date and time (see 7.2)
- Assess/check plausibility of analyses (see 2.4)
- Check the error memory (see 2.5)
- Verify/check plausibility of the current measurement values (see 1.)
- Check the switch outputs/consumers in manual mode (see 4.2)
- If necessary: Optimise the parameter settings
… 39


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