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Unpack the Grill
1
1. Remove the foam pads from around the perimeter of the Firebox and lift it out of the grill. Set it aside.
It is easiest to lift it by the holes or the clean-out port at the bottom. Fig. 4
12. Remove the white padding from the bottom inside
of the grill and discard.
13. Remove the Top Dome Handle and enclosed
Thermometer from the bubble wrap. NOTE: There are
2 acorn nuts sealed in a separate compartment of the
bubble wrap with the handle. Use the acorn nuts to
fasten the handle to the two screws protruding from
the stainless steel band on the front of the grill. Fig. 5
14. Check the rest of the pre-installed acorn nuts to
ensure that they are all tight (use a 10mm wrench). If
the acorn nuts spin without tightening, just use a rapid
jerking action as you tighten and this will usually cause
them to tighten sufficiently. The pre-installed Band
Tension Bolts
should also
be checked for tightness.
Fig. 6
They may be tightened
very securely without
fear of
damaging the ceramics (usually a couple
more
revolutions). This ensures that the hinge will be
stable and secure and that you may use the hinge or
shelf brackets to lift the grill without incident.
Use a 5mm or 3/16 hex key (Allen wrench)
to hold the bolt in position.
Use a 10mm wrench to turn the nuts.
Do not turn the bolt as it may ruin
the threads.
Final Grill Assembly
15. With assistance, grip the stainless steel hinge
and/or the side shelf brackets and lift the grill
into the Setting (cart). The front of the grill
should be located between the two legs with
locking caster wheels.
1
1
T
2
b
fa
th
14. Check the rest of the pre
-
installed acorn nuts to
Fig. 4
Fig. 4
Firebox
Firebox
d
e
F
F
i
i
n
a
l
l
G
G
r
i
i
l
l
l
l
A
A
s
s
e
m
b
b
l
l
y
Fig. 5
Fig. 5
17. Place the ceramic Firebox into the
grill so that the Bottom Air Control Port
aligns with the Bottom Air Control Door
on the grill. Fig. 7
16. If you are placing the grill into the
hole of an enclosure one person should
grip the stainless steel hinge at the rear
of the grill. The second person should
open the lid and grip the Bottom Air
Control from the inside of the grill.
Keep the other hand on the Main Handle.
Put the grill into position on the feet or
slab.
Fig. 7
Fig. 7
r
Fig.
7
Fig.
Fi
g.Fig.
7
7
7
Fig. 7
Fig. 7
Page 6
17
g
r
a
l
o
n
16
h
o
gr
o
f
o
p
C
o
Ke
P
u
s
la
Fig. 6
Fig. 6
Band Tension Bolts
Band Tension Bolts
Acorn Nuts
Acorn NutsAcorn Nuts
8


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