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Saab 9-5 - 2004 Manual

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256 Car care and technical information
Two-coat enamel
As the name implies, two-coat enamel is
applied in two operations. The first coat, the
base color, contains the pigment, metal
flakes and binder. The second coat consists
of a clear enamel, which provides the final
gloss for the paintwork and protects the
base from moisture and environmental con-
taminants.
Touch-up stone-chip damage as follows:
1 Thoroughly clean the damaged area.
2 Apply the primer, base color and finally,
the enamel. To achieve the best finish,
apply two or three coats of primer.
Anti-corrosion
treatment
The entire car is corrosion-protected at the
factory in different stages by an electrolytic
immersion coating and a PVC-based pro-
tective coating to protect against corrosion
caused by stones flung up by the wheels. A
thin penetrating anti-rust oil is also applied
in cavities and body members.
In addition to conventional anti-corrosion
treatment like painting, underbody treat-
ment and cavity treatment, most of the body
panel surfaces are galvanized. These
include the hood, the doors and the under-
body.
The anti-corrosion treatment on the under-
side of the car and inside the wheel arches
is particularly exposed to constant wear and
possible damage, the degree of which will
obviously depend on driving conditions.
IB1334
Surface-treatment composition
1 Body panel
2 Zinc (certain panel sections only) 7.5 µm
3 Phosphate coating
4 Cathodic ED 23 µm
5 Intermediate coat 35 µm
6 Metallic base 15 µm
7 Clear enamel /solid enamel 40 µm
… 256 …


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