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42 Doc890/3456CV02B
In order to guarantee a well functioning system and a long life, any suspended and corrosion pro-
ducing particles must be removed with the aid of a well chosen and fi tted fi lter system.
The analysis of system water and the cleaning of fi lters must form part of the periodic inspection
procedure.
If there is an intention to add chemicals (such as inhibitors) to the water, contact must be made
with the supplier. The supplier can provide advice on fi lter systems and other requirements.
(Water analysis forms can be obtained from the supplier).
5.4.6 Examples of hydraulic systems
The hydraulic systems shown are only examples. They must not be employed in practice without
professional analysis.
Low velocity header
The low velocity header must be dimensioned such that at full capacity the pressure difference
between the supply to the fl ow and the return collector does not exceed 50 mmwg (approxi mately
0.5 m/s). The diameter of the low velocity header can be determined using the formula:
∅=
×
Q
v
3600
128.
Where: = the diameter of the low velocity header in m
Q = the water ow rate in m
3
/h of the boiler circuit or the secondary circuit, whichever is
the greater.
v = the speed in m/s.
Example of a low velocity header with isolating valves and an expansion tank.
Fig. 27 Installation with a low velocity header, isolating valves and expansion tank
Mounting the low velocity header vertically has additional advantages: the upper section functi-
ons as an air separa tor and the lower section serves as a dirt separator.
When air heaters (for ventilation or air treatment) are included in the system it is generally desir-
able to have a small ∆T over the air heaters. Because of this, the water fl ow rate through the whole
secondary circuit is usually greater than that through the boilers.
The low velocity header must be so dimensioned that the water speed does not exceed 0.5 m/s.
In this case the diameter of the low velocity header must be calculated on the basis of the water
ow through the secondary circuit. Because the volume of the water in the secondary system is
greater than that in the primary circuit (boiler), there will be a water circulation in the opposite
direction to that of the primary circulation through the low velocity header. A mixed temperature
will then exist which is lower than the supply temperature from the boiler. The regu lation system
39


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