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Ransomes HR300 Kubota D1105T Manual

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RJL 100 August 2016
GB
United
Kingdom
Safety, Operation & Maintenance Manual
Ransomes HR300 Kubota D1105T
With ROPS Series: JD0
Product code: RHR33002
With Cab Series: JD1
Product code: RHR33003
Jacobsen HR300 Kubota D1105T
With ROPS Series: JE0
Product code: JHR33002
With Cab Series: JE1
Product code: JHR33003
WARNING
WARNING: If incorrectly used this machine can
cause severe injury. Those who use and maintain
this machine must be trained in its proper use,
warned of its dangers and must read the entire
manual before attempting to set up, operate, adjust
or service the machine.
25017G-GB (Rev.4)
en-2
INTRODUCTION 2
2.1 IMPORTANT__________________________________________________________
The Ransomes HR300 is a Diesel engined self propelled Rotary mower. The hydraulic systems are for the
traction drive, the cutting unit lift and the lower and cutting unit drives and steering.
IMPORTANT: Do the maintenance indicated in this manual to make sure that the quality of cut is kept at a high
level.
This SAFETY AND OPERATORS MANUAL is part of the machine and must stay with the machine always.
Suppliers of both original and used machines need to keep the documentation that comes with the machine.
You must use the machine to cut the grass only and not for any other purpose. Compliance with the conditions of
operation, service and repair specified by the manufacturer, are understood to be part of the correct use.
ALL operators MUST read through this manual and understand the Safety Instructions, controls, lubrication and
maintenance procedures.
Make sure that you obey all safety and road traffic regulations.
You must not make any changes to the machine that the manufacturer does not approve. This type of change
can release the manufacturer from the liability for any damage or injury.
Discard worn parts, taking note of the environmental result, use the systems available in the country where the
machine is used. When the machine is at its end of life, there are guidelines in this manual for the removal of the
machine from use.
Use only Ransomes Jacobsen Genuine spare parts to make sure that European conformity is controlled.
2006/42/EC
These instructions are the Original instructions confirmed by Ransomes Jacobsen Limited
en-4
INTRODUCTION 2
ROPS Serial Plate
A Weight of ROPS
B Date Code
C Standard Used
DPart Number
E Used on Product
F Serial Number
ROPS Serial Plate Location
The ROPS serial plate (C) is located at the base of the front of the ROPS
main beam.
C
en-6
INTRODUCTION 2
2.4 PARTS MANUAL ______________________________________________________
In compliance with the ISO14001 standard, Ransomes Jacobsen Limited does not send a paper parts manual
with every product.
To refer to a parts list for this mower you have four options:
1. Website – www.ransomesRansomes Jacobsen.com. Select the “GENUINE PARTS” tab followed by
the “ONLINE PARTS LOOK-UP” tab. You now have access to Parts drawings and lists to help with the
identification of spare parts.
2. Website – www.ransomesRansomes Jacobsen.com. Select the “SUPPORT” tab. You now have access
to a PDF version of the parts manual.
3. Complete the form included in the technical manual pack supplied with the machine for one of the two
options below
a. A disc that contains an electronic copy of the Parts Book.
b. A paper copy of the parts manual.
2.5 KEY NUMBERS _______________________________________________________
Record the key numbers shown below:
Starter Switch:-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Diesel tank:-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Record the machine and engine numbers shown below:
The machine serial number is found on the registration plate and the engine serial number can be found on the
rocker cover.
Machine Number:- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Engine Number:- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
en-7
2 INTRODUCTION
NOTES
en-10
SAFETY 3
3.1.4 ROPS
a The ROPS is a safety device. Keep the ROPS in the vertical and locked position. Always use the seat belt
when you operate the mower. Make sure the seat belt can be released quickly in an emergency.
b Only operate the mower with the ROPS in the folded position on flat and level surfaces when necessary.
Do not operate the mower with the ROPS in the folded position on slopes, near sharp edges or near water.
There is no roll over protection with the ROPS in the folded position.
c Check for clearance before you drive below objects. Do not contact tree branches, electrical wires or other
objects with the ROPS.
d Do not use the seat belt with the ROPS in the folded position.
e Inspect the ROPS for damage. Keep the ROPS hardware fastened.
f Do not weld, drill, change or bend the ROPS. Replace a damaged ROPS. Do not try to correct a damaged
ROPS.
g Do not remove the ROPS from the mower.
h Jacobsen must approve any changes to the ROPS.
3.1.5 Safe Handling of Fuels
a The fuel and the fuel vapors are flammable. Use caution when you add the fuel to the mower. The fuel
vapors can cause an explosion.
b Never use the containers that are not approved to keep or transfer fuel.
c Never keep the mower or fuel containers near an open flame or any device that can cause the ignition of
fuel or fuel vapors.
d Never fill the fuel containers inside a vehicle or on a truck or trailer with a plastic liner. Always put the fuel
container on the ground away from your vehicle before you fill the container.
e Refuel the mower before you start the engine. When the engine is in operation or while the engine is hot,
never remove the fuel cap or add fuel to the mower.
f Refuel outdoors only and do not smoke when you add fuel. Extinguish all types of ignition.
g The fuel nozzle must touch the rim of the fuel tank when you add fuel to the mower. Do not use a device to
lock the fuel nozzle in the open position.
h Do not over fill the fuel tank. Leave at least 1 inch (25 mm) below the filler neck.
i Always tighten the fuel tank cap and container cap after you add fuel.
j If the fuel spills on your clothing, change your clothing immediately.
3.1.6 Maintenance and Storage
a Before you clean, adjust or repair this equipment, push PTO switch to the OFF position, lower the cutting
unit to the ground, engage the parking brake, stop the engine and remove the key.
b Make sure the mower is parked on a solid and level surface.
c Never work on a mower that is lifted only by the jack. Always use the jack stands.
d Never allow persons to service the mower or its attachments without correct instructions.
e When the mower is parked, put into storage or left without an operator, lower the cutting device unless a
positive mechanical lock is used.
When you put the mower on a trailer or put the mower in storage, close the fuel valve. Do not keep fuel near
flames or drain the fuel inside a building.
f Disconnect the battery before you service the mower. Always disconnect the negative battery cable before
the positive battery cable. Always connect the positive battery cable before the negative battery cable.
en-11
3 SAFETY
g Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To
prevent an explosion, keep any device that can cause sparks or flames away from the battery.
h Disconnect the battery charger from the power supply before you connect or disconnect the battery charger
to the battery. Wear protective clothing and use insulated tools when you service the battery.
i Be careful and wear gloves when you check or service the cutting unit blades. Replace any damaged
blades, do not try to correct a damaged blade.
j Keep your hands and feet away from parts that move. Do not adjust the mower with the engine in
operation, unless the adjustment needs the engine in operation.
k Carefully release the pressure from components with stored energy.
l To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper
or cardboard to find leaks.
m The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your
skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur.
n When you service the hydraulic system, make sure the hydraulic fittings, tubes and hoses are tightened to
the correct torque. Make sure the hydraulic system is in good condition before you start the engine.
o Keep the mower and the engine clean.
p Allow the engine to become cool before storage and always remove the ignition key.
q Keep all nuts, bolts and screws tight to make sure the equipment is in safe condition.
r Replace worn or damaged parts for safety. Replace damaged or worn decals. Only use parts, accessories
and attachments approved by Jacobsen.
s To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank
area.
t Disconnect the battery and controller connectors before you weld on this mower.
3.1.7 When you Put the mower on a trailer
a Be careful when you load or unload the mower on a trailer. Trailer must be wider than the mower and can
carry the weight of the mower.
b Use a full-width ramp to load or unload the mower on a trailer.
c Use straps, chains, cables or ropes to fasten the mower to the trailer. Both front and rear straps must be
sent down and toward sides of trailer.
Make sure that all latches are correctly fastened.
en-12
SAFETY 3
3.1.8 Important Safety Notes
This safety alert symbol is used to alert you to possible hazards.
DANGER:
Indicates a dangerous condition that WILL cause death or injury unless it is prevented.
WARNING:
Indicates a dangerous condition that CAN cause death or injury unless it is prevented.
CAUTION:
Indicates a dangerous condition that can cause injury and property damage unless it is prevented. Also, the label
can indicate work procedures that are not safe.
IMPORTANT:
Only drive the machine at road speed when you are on a highway. You must not select road speed on grass
areas or rough roads and gravel tracks.
Some illustrations in this manual can show shields, guards or plates removed for clearness. This equipment must
not be operated without these devices correctly fastened in position.
By following all instructions in this manual, you increase the life of your machine and keep its maximum
performance. Adjustments and maintenance must always be done by an approved technician.
If additional information or service is needed. Contact your Authorized Ransomes Jacobsen Dealer, who knows
the latest methods to service this equipment and can give that service.
WARNING
The Interlock System on this mower prevents the starting of the mower unless a.) The parking brake is
Engaged. b.) The mow switch is in the OFF position, c.) The traction pedal is in the Neutral position. d) The
operator is in the seat. The system stops the engine when the operator leaves the seat a.) without the parking
brake engaged or b.) the mow switch is not in the OFF position. NEVER operate the mower unless the
Interlock System is working.
WARNING
1. Before leaving the operator’s position for any reason:
a. Return traction pedal to the Neutral position.
b. Disengage all drives.
c. Lower all implements to the ground.
d. Engage parking brake.
e. Stop the engine and remove the ignition key.
2. Keep your hands, feet, and clothing away from moving parts. Wait for all movement to stop before you
clean, adjust, or service the machine.
3. Keep the area of operation clear of all persons and animals.
4. Never carry any passengers.
5. Never operate the equipment without a correctly fastened grass deflector in position.
en-15
4 SPECIFICATIONS
4.1 ENGINE SPECIFICATION ______________________________________________
TYPE: Kubota D1105-T 24.5KW @ 3000 RPM, 3 cylinder (in line) Diesel engine, 4 stroke turbo charged,
water cooled, 1123cc with 12V 1KW electric start, 12V 30Amp Alternator Oil Sump Cap.: 5.1 litres
Model: D1105-T-E3B-RNUK-3
Type: Vertical, water-cooled, 4-cycle diesel engine
Number of Cylinders 3
Bore & Stroke 78mm x 78.4mm
Total Displacement 1123cm³
Combustion Chamber Spherical type (E-TVCS)
Intake System Turbo Charged
Gross Intermittent Power 24.5kW @ 3000rpm
Maximum Speed: 3150 ± 50 RPM (No load)
Idle Speed: 900 ± 50 RPM
Order of Firing 1-2-3
Direction of Rotation Counter-clockwise (viewed from flywheel
side)
Injection Pump Bosch MD type mini pump
Injection Pressure 13.73 MPa (140kgf/cm²)
Injection Timing (Before T.D.C.) 18°
Compression Ratio 24:1
Fuel: No. 2-D Diesel fuel (ASTM D975)
Lubrication (API Classification) Above CD grade
Oil Sump Capacity: 5.1 litres
Dimensions (length x width x height) 497.8mm x 437.7mm x 628.8mm
Dry Weight 97kg
Starting System Cell starter (with glow plug)
Starting Motor 12V, 1kW
Charging Generator 12V, 360w
en-18
SPECIFICATIONS 4
4.3 MACHINE SPECIFICATION_____________________________________________
Frame construction: Heavy duty formed steel chassis with box section frame rails.
Cutting unit drive:Fixed displacement hydraulic motors.
Transmission:Four wheel drive on demand. Direct coupled variable displacement pump to direct coupled
213cc/rev front, 160cc/rev rear wheel motor.
Speeds:
Cutting: 0 - 18 km/h Forward
0 - 12 km/h Reverse
Transport: 0 - 25 km/h Forward
0 - 05 km/h Reverse
Steering:Hydrostatic power steering, with adjustable tilt steering wheel.
Ground pressure:1 kg/cm²
Brakes: Hydrostatic braking with hydraulic parking brakes on front wheels.
Fuel Tank Capacity: 43 litres
Hydraulic Tank Capacity: 36 litres
Battery: 44Ah.
TYRE PRESSURE
Product
Front Wheel Rear Wheel
Tyre Size Tyre Type Tyre Pressure Tyre Size Tyre Type Tyre Pressure
HR300
26 x 12.00 -
12
OTR BKT
LG306 6pr
1.00 - 1.37 bar
20 x 1 0.00 -
8
OTR BKT
LG306 4pr
1.00 - 1.37 bar
en-21
4 SPECIFICATIONS
4.7 CUTTING UNIT SPECIFICATION _____________________________________________
NOTE
These cutting units are made to cut grass of maximum height 82 mm down to the available height of cut range.
4.8 CUTTING PERFORMANCE _____________________________________________
152 cm Deck:
2.46 hectares/hr. at 18 kph (6.07 Acres/hr at 11mph)
160 cm Deck:
2.58 hectares/hr. at 18 kph (6.4 Acres/hr at 11mph)
183 cm Deck:
2.96 hectares/hr. at 18 kph (7.31 Acres/hr at 11mph)
10% allowance is included for normal overlaps and turning at the end of each cut.
4.9 RECOMMENDED LUBRICANTS_________________________________________
Engine oil:Must be to MIL-L-2104C or to A.P.I. Classification CD grades. [10W-30]
Grease:Shell Darina R2, or equivalent.
152cm Deck 160cm Deck 183cm Deck
Construction Heavy duty welded pressed steel construction
Blade Length 533mm 559mm 635mm
Number of Blades 3
Blade Tip Speed 4463 m/min 4630 m/min 5318 m/min
Width of Cut 1524mm 1600mm 1828mm
Height of Cut 25mm - 115mm
Height of Cut Adjustment Front Castor wheels with spacers.
Height of Cut Adjustment Rear Multi-hole plates and pins.
Anti Scalp Roll Three antiscalp rollers on front of deck and four antiscalp rollers on rear of
deck.
Transmission By individual hydraulic motor to each cutter blade.
TEMPERATURE VISCOSITY
Above 25°C (77°F) SAE30 or
SAE10W-30 or SAE10W-40
0°C to 25°C (32°F to 77°F) SAE20 or
SAE10W-30 or SAE10W-40
Below 0°C (32°F) SAE10W or
SAE10W-30 or SAE10W-40
en-22
SPECIFICATIONS 4
4.10 ACCESSORIES ______________________________________________________
4.10.1 AIR SUSPENSION SEAT KIT ___________________________________________
Air Suspension Seat Kit
Kit number LMAC201
Accessories that can be used when a ROPS is
fitted
Accessories that can be used when a cab is fitted
LMAC266 152cm (60”) Rear Discharge Deck
LMAC266 152cm (60”) Rear Discharge Deck + Weight
and Fitting kit LMAC473
LMAC294 152cm (60”) Enviro Deck
LMAC294 152cm (60”) Enviro Deck + Weight and
Fitting kit LMAC473
LMAC267 183cm (72”) Rear Discharge Deck
LMAC267 183cm (72”) Rear Discharge Deck + Weight
and Fitting kit LMAC485
LMAC419 Wessex Flail + Weight and Fitting kit
LMAC473
LMAC322 Power Brush + Weight and Fitting kit
LMAC473
LMAC268 Snow Blade + Weight and Fitting kit
LMAC473
… 11 …


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