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Ransomes HR300 Kubota D1105T Manual

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1 CONTENTS
© Ransomes Jacobsen Limited. All Rights Reserved
INTRODUCTION
Important ......................................................................................................................2
Product Identification ................................................................................................... 3
Guidelines For The Disposal Of Scrap Products ......................................................... 5
During Service Life ...................................................................................................... 5
End Of Service Life ...................................................................................................... 5
Parts Manual ................................................................................................................ 6
Key Numbers ............................................................................................................... 6
Notes ...........................................................................................................................7
SAFETY
How To Operate Safely ................................................................................................ 8
Safe Operation ............................................................................................................. 8
Preparation .................................................................................................................. 8
Operation .....................................................................................................................9
ROPS...........................................................................................................................10
Safe Handling Of Fuels ............................................................................................... 10
Maintenance And Storage ..........................................................................................10
When You Put The Mower On A Trailer ..................................................................... 11
Important Safety Notes ...............................................................................................12
SPECIFICATIONS
Engine Specification ................................................................................................... 15
Dimensions & Weights ................................................................................................ 16
Machine Specification ................................................................................................. 18
Vibration Level ............................................................................................................ 19
Noise Testing .............................................................................................................. 20
Slopes .........................................................................................................................20
Cutting Unit Specification............................................................................................. 21
Cutting Performance ................................................................................................... 21
Recommended Lubricants ..........................................................................................21
Accessories .................................................................................................................22
Air Suspension Seat Kit .............................................................................................. 22
Certificates Of Conformity............................................................................................ 23
DECALS
Safety Decals EC......................................................................................................... 27
Instruction Decals EC .................................................................................................. 29
CONTROLS
Operator Workstation .................................................................................................. 31
Instrument Panel ......................................................................................................... 32
Starter Key Switch ...................................................................................................... 33
Throttle Control Lever ................................................................................................. 33
Parking Brakes ...........................................................................................................33
Hazard Warning Switch .............................................................................................. 33
4 WD In Reverse Switch ............................................................................................. 34
Light Switch (Optional) ................................................................................................ 34
Auxillary Hydraulic Services Kit Switch (Optional) ...................................................... 34
Cutting Unit Switch ..................................................................................................... 34
Visual Display ............................................................................................................. 35
Start Up Screen ..........................................................................................................35
Warning/service Screen .............................................................................................. 35
Start Up Slope Warning Screen................................................................................... 36
Main Run Screen ........................................................................................................37
Water Temperature Screen ........................................................................................ 38
Blocked Charge Filter Screen .....................................................................................38
Slope Warning Screens...............................................................................................39
Main Menu .................................................................................................................. 40
Clock & Date Adjust .................................................................................................... 40
Service Menu .............................................................................................................. 41
Data logging Menu ...................................................................................................... 42
Language Menu .......................................................................................................... 42
Unit Lift/lower Switch .................................................................................................. 43
Weight Transfer Switch ............................................................................................... 43
Fault Indicator Lamp ...................................................................................................43
Cutters Running Indicator Lamp .................................................................................44
Traction Pedal .............................................................................................................45
Steering Tilt Control .................................................................................................... 45
Horn ............................................................................................................................ 46
Power Outlet ............................................................................................................... 46
Parking Brake Release Valve ..................................................................................... 46
Free Wheel .................................................................................................................47
Controller Error Codes ................................................................................................ 47
Lighting Kit (Optional) ................................................................................................. 48
Seat Right Hand Arm Rest & Pod ............................................................................... 48
OPERATION
Daily Inspection .......................................................................................................... 49
Operator Presence And Safety Interlock System ....................................................... 50
Operating Procedure .................................................................................................. 51
Fitting The Cutting Unit To The Machine ....................................................................52
Operation Of The Machine .........................................................................................53
Starting The Engine .................................................................................................... 53
Driving .........................................................................................................................53
Mowing .......................................................................................................................54
To Stop The Engine .................................................................................................... 54
Unblocking Cutter Decks ............................................................................................ 54
Transporting On A Trailer Or Flat bed ........................................................................ 55
Mowing On Slopes....................................................................................................... 56
How To Calculate A Slope .......................................................................................... 57
Slope Calculation Chart .............................................................................................. 58
MAINTENANCE AND LUBRICATION
Maintenance & Lubrication Chart ................................................................................59
Engine Lubrication ......................................................................................................63
Engine: Fan Belt .........................................................................................................64
Engine Coolant ...........................................................................................................65
Hydraulic System ........................................................................................................66
Hydraulic Test Ports ....................................................................................................67
Hydraulic System Flushing ..........................................................................................67
Fuel System ................................................................................................................68
Air Cleaner ..................................................................................................................69
Battery .........................................................................................................................69
Machine Maintenance .................................................................................................70
Rear Hub Nut Lock- Application And Inspection .........................................................70
Machine Maintenance With Cab Fitted .......................................................................71
ADJUSTMENT
Traction Control Pedal ................................................................................................72
Weight Transfer Adjustment ........................................................................................72
Height Of Cut ..............................................................................................................73
Blade Change .............................................................................................................74
Blade Sharpening .......................................................................................................75
General Instructions For Grammer Seats ...................................................................76
Seat (Grammer MSG85) .............................................................................................78
Air Suspension Seat (Grammer MSG 75-521) ............................................................79
Weight Adjustment ......................................................................................................79
Fore/aft Adjustment .....................................................................................................79
Backrest Extension .....................................................................................................80
Seat Heater..................................................................................................................80
Lumbar Support ..........................................................................................................80
Armrests.......................................................................................................................82
Armrest Adjustment .....................................................................................................82
Backrest Adjustment ...................................................................................................81
Maintenance ...............................................................................................................82
Air Suspension Seat (Grammer MSG 95) ...................................................................83
Weight Adjustment ......................................................................................................84
Height Adjustment .......................................................................................................84
Seat Pan Angle Adjustment ........................................................................................84
Seat Depth Adjustment ...............................................................................................85
Armrest Adjustment .....................................................................................................85
Armrests.......................................................................................................................85
Backrest Extension ......................................................................................................86
Lumbar Support ...........................................................................................................86
Backrest Adjustment ...................................................................................................86
Fore/aft Isolator ...........................................................................................................87
Fore/aft Adjustment .....................................................................................................87
Multifunctional Armrest ................................................................................................87
Absorber .....................................................................................................................88
Maintenance ...............................................................................................................88
ACCESSORIES
152 cm Rear Discharge Deck .....................................................................................91
183 cm Rear Discharge Deck .....................................................................................91
152 cm Mulching Deck ................................................................................................91
160cm Side Discharge Deck .......................................................................................92
ROPS Cab Kit .............................................................................................................92
Rotary Beacon Kit .......................................................................................................93
Lighting Kit ..................................................................................................................93
Storage Rack Kit .........................................................................................................94
Storage Pod ................................................................................................................94
Auxiliary Hydraulic Services Kit ...................................................................................95
Rotary Brush ...............................................................................................................95
Snow Blade .................................................................................................................95
Weight Kit ....................................................................................................................96
Flail Lift Arm Kit ...........................................................................................................96
Slope Kit.......................................................................................................................97
PROBLEM SOLVING
Problem Solving General ............................................................................................98
QUALITY OF CUT
Quality Of Cut Problem Solving .................................................................................100
Washboarding ............................................................................................................100
Step Cutting ...............................................................................................................101
Scalping .....................................................................................................................102
Stragglers ...................................................................................................................103
Streaks........................................................................................................................104
Windrowing ................................................................................................................105
Mismatched Cutting Units ..........................................................................................106
FUSES AND RELAYS
Electrical Fuses & Relays ..........................................................................................107
TORQUES
Torques ......................................................................................................................109
GUARANTEE
Warranty .....................................................................................................................110
Service........................................................................................................................110
SECTION PAGE
SECTION PAGE
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