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28 Travel Scooter Series
VI. DISASSEMBLY AND ASSEMBLY
DISASSEMBLY
You can disassemble the Travel Scooter into several pieces: the seat, the under-seat storage, the rear section, the front
section, the basket, the battery pack, and the battery shroud (models 83 and 84 only). See gure 31. No tools are
required to disassemble or assemble your Travel Scooter. Always disassemble or assemble your Travel Scooter on a
level, dry surface with suf cient room for you to work and move around—about 5 feet (1.5 meters) in all directions.
Remember that some Travel Scooter components are heavy and you may need assistance when lifting them.
WARNING! Do not lift weight beyond your physical capability. Ask for assistance when necessary
while disassembling or assembling your Travel Scooter.
WARNING! Do not pick up the seat frame or scooter by the armrests. They are free to pivot, and
you may lose control of the seat if they do so.
IDENTIFICATION KEY
* Indicates
Lifting Points
1. Seat
2. Under-seat Storage
3. Rear Section
4. Front Section
5. Basket
6. Battery Pack
7. Battery Shroud
DISASSEMBLY PROCEDURES - MODELS 36, 83, AND 84
1. Remove the key from the key switch.
2. Lock the tiller in the straight ahead position by pushing the tiller lock knob
in and turning it clockwise 90°. See gure 32. The front wheel must face
forward in order to lock the tiller.
3. Remove the seat by lifting it straight up and off of the Travel Scooter. If you
encounter resistance when removing the seat, disengage the seat rotation
lever and swivel the seat back and forth while lifting up on the seat.
4. Remove the rear shroud by lifting it straight up and off of the Travel Scooter.
(Models 83 and 84 only).
5. Disconnect the battery harness. See gure 21.
6. Disconnect the front-to-rear harness. See gure 21.
7. Disconnect the battery tie-down strap. (Models 83 and 84 only). See gure 21.
8. Remove the battery pack from the Travel Scooter by lifting it straight up
and off of the Travel Scooter.
Figure 32. Tiller Lock Knob
DISASSEMBLY PROCEDURES - MODELS 39, 40LX, 40X, 44X, 40E, 44E, 44LX, 49, 50LX, 54LX, 53,
53HD, 54, 54HD, 66, 67, 73, 74, AND JAZZY ZTS
1. Remove the key from the key switch and then lock the tiller in the straight ahead position by pushing the tiller lock
knob in and turning it clockwise 90°. See gure 32. The front wheel must face forward in order to lock the tiller.
2. If equipped, remove under-seat storage. See Figure 27.
3. Remove the seat by lifting it straight up and off of the Travel Scooter. If you encounter resistance when removing
the seat, disengage the seat rotation lever and swivel the seat back and forth while lifting up on the seat.
4. Remove the battery pack by lifting the pack straight up and off of the Travel Scooter.
NOTE: Please check the Travel Scooter Features Table on the inside of the front cover to determine if your
Travel Scooter has a frame release lever or a lock-up pin before attempting to separate the frame.
Figure 31. Disassembled Travel Scooter
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2
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7
6b
6c
6a
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