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Travel Scooter Series 27
VI. DISASSEMBLY AND ASSEMBLY
FRAME SEPARATION
1. With the seat and battery pack removed (see Disassembly Procedures on previous page), lower the tiller and
tighten the tiller adjustment knob. See gure 23.
2. Remove the frame lock-up pin. (Models 36, 83, and 84 only.)
3. Lift up on the frame release lever, (OR, lift the seat post for models 36, 83, and 84) and pivot the rear section
backwards, until the frame hooks are no longer resting on the lower frame tube.
4. Slowly separate the two sections of the Travel Scooter. See gure 33.
2
A
B
1
Figure 33. Frame Release Lever (Style A) and Frame Release Lock-up Pin (Style B)
IDENTIFICATION KEY
1. Frame Hook
2. Lower Frame Tube
ASSEMBLY
NOTE: Before attempting assembly, tilt the rear half of the Travel Scooter slightly back on the anti-tip wheels
as shown in gure 33.
1. Use the frame release lever (or the seat post for models 36, 83, and 84 only) to lift the front section as you align
the frame hooks of the front section with the lower frame tube of the rear section. See gure 33.
2. Once the frame hooks are over the lower frame tube, lower the front section and pivot the rear section
simultaneously. This will engage the frame lock-up automatically for models 39, 40LX, 40X, 44X, 40E, 44E,
44LX, 49, 50LX, 54LX, 53, 53HD, 54, 54HD, 66, 67, 73, 74, and Jazzy ZTS. For models 36, 83, and 84, you
will also need to reinstall the frame lockup pin to complete the body assembly. See gure 33.
3. Raise the tiller and fully tighten the tiller adjustment knob. See gure 23.
4. Reinstall the battery pack. For models 36, 83, and 84, make sure to reconnect the battery and front-to-rear
harnesses.
5. Reinstall the seat and rotate it until it is secured into place.
6. Unlock the tiller by turning the tiller lock knob 90° counterclockwise. See gure 32.
7. If equipped, install under-seat storage. See gure 27.
WARNING! After assembly, make absolutely certain the tiller lock knob is in the unlocked
position before riding your Travel Scooter.
27


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