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Precor CW 813 Manual

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CW-813

CW-813 Assembly Guide
page 3
IMPORTANT SAFETY INSTRUCTIONS
Important Safety Instructions
Important Safety Instructions
Before beginning any fitness program, you should
obtain a complete physical examination from your
physician.
French equivalent of the preceding paragraph, for the
Canadian market: Il est conseillé de subir un examen
médical complet avant d’entreprendre tout programme
d’exercise. Si vous avez des étourdissements ou des
faiblesses, arrêtez les exercices immédiatement.
When using exercise equipment, basic precautions
should always be taken, including the following:
• Readallinstructionsbeforeassemblingthe
CW-813. These instructions are written for your
safety and to protect the unit.
• Do not allow children or those unfamiliar with its
operation on or near the equipment. Do not leave
children unsupervised around the unit.
• Readeachstepintheassemblyinstructionsand
follow the steps in sequence. Do not skip ahead. If
you skip ahead, you may learn later that you have
to disassemble components and that you may have
damaged the equipment, which would void the
Precor Limited Warranty.
• Use the equipment only for its intended purpose.
Do not use accessory attachments that are not
recommended by the manufacturer, as such
attachments may cause injuries.
• Wear proper exercise clothing and shoes for your
workout and avoid loose clothing. Do not wear
shoes with heels or leather soles. Tie long hair
back.
• Donotoverexertyourselforworkto
exhaustion. Use reasonable judgement when
working with weights. Avoid using excessive
weight, which may cause injury.
• If you feel pain, faintness, dizziness, or abnormal
symptoms, stop exercising immediately and
consult your physician.
• Assemble and operate the CW-101 on a solid, level
surface. Locate the unit a few feet from walls or
furniture to provide easy access.
• Donotuseoutdoors.
• DonotattempttoservicetheCW-813yourself.The
unit does not contain any user-serviceable parts.
Obtaining Service
For information about product operation or
service, refer to the Precor web site at www.
precor.com where you can also find customer
support numbers or a list of Precor authorized
service centers.
If you contact Customer Support, have the
serial number available.
You can find the serial number printed on
a label affixed to the CW-813. For future
reference, write the serial number in the space
provided below.
Serial number:
_______________________
CW-813 Assembly Guide
page 4
Table of Contents
1
2
ImportantSafetyInstructions..................................................................................3
Obtaining Service ...................................................................................................................................... 3
Preparations...............................................................................................................5
Unpacking the Equipment ......................................................................................................................... 5
RequiredTools ......................................................................................................................................... 5
InstallationRequirements .......................................................................................................................... 5
Hardware Kit ............................................................................................................................................. 6
AssemblyInstructions..............................................................................................7
Open the Box ........................................................................................................................................... 7
Assemble the Unit ..................................................................................................................................... 8
Clean the Unit ........................................................................................................................................... 8
ProductSpecications..............................................................................................1 2
Table of Contents
CW-813 Assembly Guide
page 5
1
Preparations
Preparations
The CW-813 parts are inspected before shipment.
Each unit contains several pieces that require
assembly. You must obtain adult assistance during the
assembly process.
Unpacking the Equipment
When you open the boxes, carefully unpack the pieces
and lay them on the floor near the location where you
plan to use them.
CAUTION:Becarefulwhenyouremovethe
packagingmaterialwithautilityknife.Donot
scratchthepaint.
If any items are missing, contact the dealer from whom
you purchased the unit. For more information, refer to
Obtaining Service.
Required Tools
Tools that you need to obtain before assembling the
unit include:
❏ Wire cutter or utility knife
Installation Requirements
Follow these installation requirements when
assembling the unit:
• ReviewtheImportant Safety Instructions.
• Assembletheunitwhereitwillbeused.
Provide ample space around the unit.
• Installcomponentsinthesequenceshown.
• Insertallfastenersinthesamedirection.
For aesthetic purposes, insert all the fasteners
in the same direction unless specified (in text or
illustrations) to do otherwise.
• Leaveroomforadjustments. Tighten the
fasteners to keep the unit stable, but leave room
for adjustments. Do not fully tighten fasteners until
instructed to do so.
CW-813 Assembly Guide
page 6
½ x ¾-inch Buttonhead screw (A) 12
Fastener Qty
Hardware Kit
Preparations, continued
½-inch Split washer (B) 12
CW-813 Assembly Guide
page 7
2
Assembly Instructions
Assembly
Instructions
Assembly of the CW-813 takes about 15 minutes to
complete. If this is the first time you have assembled
this type of equipment, plan on allowing more time.
Be careful to open boxes and assemble components in
the sequence presented in this manual.
Note: With so many assembled parts, proper alignment
and adjustment is critical. While tightening the
fasteners, be sure to leave room for adjustments. Do
not fully tighten fasteners until instructed to do so.
Open the Box
Use wire cutters to open the boxes and remove the
packing materials.
The illustration shows how the CW-813 will look when
you have completed its assembly. The callouts identify
specific pieces.
BeautybellRack
UprightFrame
UprightFrame
CW-813 Assembly Guide
page 8
Assemble the Unit
1. AttachtheupperBeautybellRacktotheUpright
Frame using
four ¾-inch buttonhead screws (A)
four ½-inch split washers (B)
Loosely tighten the fasteners so the Upright Frame
is stable.
Note: Make sure you attach the rack with the small
Beautybell Holders.
2. AttachthemiddleBeautybellRacktotheUpright
Frame using
four ¾-inch buttonhead screws (A)
four ½-inch split washers (B)
Loosely tighten the fasteners.
3. AttachthelowerBeautybellRacktotheUpright
Frame using
four ¾-inch buttonhead screws (A)
four ½-inch split washers (B)
Wrench tighten all the fasteners.
This completes the assembly of the CW-813.
Clean the Unit
To clean the unit, moisten a clean, soft cloth in a mild
solution of soap and water and wipe all the parts
thoroughly.
Frequently vacuum the floor underneath the CW-813 to
prevent the accumulation of dust and dirt. If necessary,
use the Upright Frame to lift the CW-813.
Assemble the Unit
4 - ¾” buttonhead screws
4 - ½” split washers
4 - ¾” buttonhead screws
4 - ½” split washers
4 - ¾” buttonhead screws
4 - ½” split washers
CW-813 Assembly Guide
page 9
Notes:
CW-813 Assembly Guide
page 10
Notes:
CW-813 Assembly Guide
page 11
Notes:
Precor, Icarian, and Move Beyond are registered trademarks of Precor Incorporated.
Copyright 2014 Precor Incorporated.
Specifications subject to change without notice.
www.precor.com
NOTICE:
Precor is widely recognized for its innovative, award winning designs of exercise equipment. Precor aggressively seeks U.S. and
foreign patents for both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of
Precor’s product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a
very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.
Precor Incorporated
20031 142nd Avenue NE
P.O. Box 7202
Woodinville, WA USA 98072-4002
1-800-347-4404
CW-813Specications
Length: 27 inches (69 cm)
Height: 40 inches (102 cm)
Width: 54 inches (137 cm)
Shipping weight: 240 lb (109 kg)
CW-813 Assembly Guide CW34510-102 rev B
30 November 2014
General Safety &
Maintenance Manual
Precor Icarian Line
Commercial Strength Equipment
General Safety and Maintenance Manual: Important Safety Guidelines for Owners 1
IMPORTANT SAFETY GUIDELINES
Important Safety Guidelines for Owners
Follow these guidelines to maintain proper working condition of the
equipment:
Important: Do not modify the equipment or any of its parts, or
permanently remove any part from the equipment. Do not use
accessory attachments that are not recommended by Precor, as
such attachments might cause injuries.
• Qualified technicians must perform all regular maintenance.
• Check that all fasteners are securely tightened. Cables should be
secured at both end connections and properly threaded. Weight
stacks should be secure and functioning properly. Handle
attachments should be properly connected.
• Make sure that trainers, facility personnel, and maintenance
technicians understand how to use the equipment, know
important safety guidelines, and can recognize potential
problems such as a worn cable, loose hardware, or cracked
weld.
• Strength training requires a significant focus by the facility and its
staff to maintain the quality of the fitness environment. If possible,
the facility should provide direct supervision of the fitness
equipment at all times by people knowledgeable about the safe
operation of the equipment and trained to recognize potential
problems.
General Safety and Maintenance Manual: Important Safety Guidelines for Owners 2
IMPORTANT SAFETY GUIDELINES
• If any staff member witnesses unsafe use of the equipment, he or
she should address the user directly, demonstrate the proper
technique, and review the Important Safety Information for
Users. Precor recommends posting a copy of the Important
Safety Information for Users near the equipment in a prominent
location.
• Make sure the equipment is stable and placed on a solid, level
surface. The equipment is designed to be freestanding; however,
it can be bolted to the floor for extra stability. Precor highly
recommends that the equipment be bolted to the floor to reduce
the risk of toppling the equipment due to improper use. Since
floor construction varies, please consult a professional building
engineer for proper fastening.
• Locate the equipment at least 40 inches (1 meter) away from
walls or furniture on either side of the equipment, and 40 inches
(1 meter) away from objects behind the equipment. For
Functional Training equipment, make sure that the operating
space is large enough to allow the cables to be fully extended in
all possible directions.
• Check the equipment thoroughly based on the recommended
inspection schedules outlined in this manual, including daily,
weekly, monthly and annual checks. Ensure all bolt connections
are tight and that the threaded cables are properly and tightly
secured at both ends.
• Place an “out-of-order” sign on the equipment during
maintenance of the equipment or the surrounding area. Users
should never be allowed to operate the equipment until it has
been inspected and works properly. If a piece of equipment
needs service, keep it out of use until it is repaired.
General Safety and Maintenance Manual: Important Safety Guidelines for Owners 3
IMPORTANT SAFETY GUIDELINES
• When working with the weight stacks, do not attempt to free any
jammed assemblies without assistance as this may cause injury.
With the help of another person, carefully return the weight stack
to the proper position with the top plate resting on the first
weight.
• Do not allow the equipment to be used if the top plate or weight
stack is pinned in a raised position. With the help of another
person, carefully return the machine to the proper position with
the top plate resting on the first weight. Inspect the cable to
ensure that it is seated in all of the pulleys.
• Whenever a weight can drop and hit a user, such as with an
Olympic bench, Precor highly recommends that a helper or
spotter be used to ensure a safe workout with the equipment.
• Do not place the equipment outdoors or on wet surfaces.
Safety Approval
Certain Precor commercial strength equipment is Class S/C
certified according to EN957 –1/2 standards. See an authorized
Precor dealer for a complete and current listing of certified
machines.
General Safety and Maintenance Manual: Important Safety Guidelines for Owners 4
Important Safety Information for Users
Before beginning any fitness program, you should obtain a complete
physical examination from your physician.
French equivalent of the preceding paragraph, for the Canadian
market: Il est conseillé de subir un examen médical complet avant
d’entreprendre tout programme d’exercise. Si vous avez des
étourdissements ou des faiblesses, arrêtez les exercices
immédiatement.
When using exercise equipment, you should always take basic
precautions, including the following:
• If you do not understand how to operate a piece of equipment, ask
someone from the facility such as a trainer to demonstrate how to
use it and explain any safety instructions.
• Do not allow children on or near the equipment. Do not leave
children unsupervised around the equipment.
• Use the equipment only for its intended purpose. Do not use
accessory attachments that are not recommended by the
manufacturer, as such attachments may cause injuries.
• Wear proper exercise clothing and shoes for your workout—no loose
clothing.
• Do not overexert yourself or work to exhaustion. Use reasonable
judgment when working with weights. Avoid using excessive
weight, which may cause injury.
• If you feel pain, faintness, dizziness, or abnormal symptoms, stop
exercising immediately and consult your physician.
• Keep head, limbs, fingers, and hair clear of all moving parts while the
equipment is in use. Keep hands clear of racking pegs.
• Never drop or insert objects into any opening in the equipment.
• Check that all fasteners are securely tightened. Cables should be
secured at both end connections and properly threaded. Weight
stacks should be secure and functioning properly. Handle
attachments should be properly connected. Pay particular attention
to the condition of cables and cable ends. If you notice a loose
cable end or any fraying of the cable or cable jacket, do not use the
product and contact someone in the facility immediately.
• Always check the equipment before using it. If you spot a potential
problem, contact someone in the facility immediately. Do not use the
equipment until the facility has verified that the equipment is working
properly. Do not attempt to fix broken or jammed equipment.
• Do not use the equipment outdoors.
• Do not drop or slam the weight stack while exercising.
• Be sure the selector pin is completely inserted. Use only the pin
provided by the manufacturer. If unsure, contact someone in the
facility.
• Never pin the weights in an elevated position. Do not use the
equipment if the top plate or weight stack is pinned in a raised
position. Notify facility’s personnel to repair the equipment and
ensure that it is working properly.
• Do not use the equipment if an “out of order” sign has been placed
on it.
• Read all posted instructions, including all safety instructions and
warnings.
General Safety and Maintenance Manual: Table of Contents 5
Table of Contents
Important Safety Guidelines for Owners ...........................1
Safety Approval ............................................................................... 3
Important Safety Information for Users ...................................... 4
Before You Begin .....................................................................7
Recommended Tools ..................................................................... 7
Obtaining Service ........................................................................... 8
Daily Inspection ........................................................................9
Clean Upholstery ............................................................................ 9
Inspect Pads for Wear ................................................................10
Clean and Inspect Frames .........................................................10
Inspect All Fasteners ...................................................................11
Inspect Cables and End Connections .....................................11
Check Warning Labels and Instruction Placards .................13
Weekly Inspection ................................................................. 15
Condition and Deep Clean Upholstery ...................................15
Clean and Lubricate Cable Rod Ends .....................................16
Clean and Lubricate Guide Rods .............................................16
Inspect Cables, Connections, and Tension ...........................17
Inspect Cable Handle Attachments .........................................18
Inspect Pulleys ..............................................................................18
Inspect Weight Stack and Selector Pin ..................................18
Inspect and Lubricate Bearings and Bushings .....................19
Check Seat Adjustment and Test Pop Pins ...........................20
General Safety and Maintenance Manual:: Table of Contents 6
Monthly Inspection ................................................................21
Inspect Frames and Movement Arms ......................................21
Lubricate Pop Pins .......................................................................22
Check and Lubricate Ratcheting Seat Lever .........................23
Inspect All Fasteners ...................................................................24
Annual Maintenance ..............................................................25
Weight Stack Annual Maintenance ..........................................25
Inspect and Lubricate Pop Pins ................................................26
Recommended Maintenance Checklist ............................27
General Safety and Maintenance Manual: Before You Begin 7
Before You Begin
Precor recommends implementing a thorough maintenance program
that incorporates regular safety inspections by qualified maintenance
technicians as outlined in this manual.
This manual explains how to maintain the Precor Icarian line of
commercial strength equipment. It provides information about items
that need to be inspected and maintained on a daily, weekly, monthly,
and annual basis. You should perform those tasks that are appropriate
for the equipment you are maintaining, and skip those tasks that do
not apply. To help you, a checklist is located at the back of this manual
that you can follow during your maintenance checks to ensure that
nothing appropriate is missed and that your inspection process is
documented.
This manual covers the general maintenance procedures that you can
perform in the fitness facility. However, if the equipment requires
service beyond the maintenance procedures covered in this manual,
refer to Obtaining Service.
Important: Always purchase replacement parts and hardware from
Precor. These parts are tested and manufactured specifically for the
Precor Icarian line of commercial strength equipment. If you use parts
not approved by the manufacturer, you could void the Precor Limited
Warranty. Use of parts not approved by Precor may cause injury.
Precor recommends that maintenance technicians thoroughly read
and understand the safety guidelines and maintenance procedures
covered in this manual.
Note: If the equipment requires assembly, a separate assembly guide
is provided. For information on how to use a piece of equipment, refer
to the instructional label found on the equipment.
Recommended Tools
We recommend that you put together a toolbox with the following
tools. This list covers the tools you may need when you inspect and
maintain the equipment.
• Complete combination box wrench set from ¹⁵⁄₁₆ to ¹₂-inch
• Complete socket set from ¹⁵⁄₁₆ to ¹₂-inch
• Hex nut driver: ¹₄-inch
• 12-inch adjustable wrench
• Complete hex key set from ³⁄₈ to ⁵⁄₆₄-inch
• Rubber mallet
• Straight shank punch: ¹₄-inch
General Safety and Maintenance Manual: Before You Begin 8
Obtaining Service
You should not attempt to service the strength equipment, except for
the maintenance tasks described in this manual. If any items are
missing, contact your dealer. If you need more information regrading
customer support numbers or a list of Precor authorized service
centers, visit the Precor website at www.precor.com.
If you have any questions regarding a piece of equipment, locate its
serial number and contact Precor Customer support. Precor uses the
serial number to establish the model and year of the product. You can
generally find the serial number underneath the seat support.
For future reference, write the serial numbers, model numbers, and
dates of purchase for your Precor strength training equipment in the
space provided. You may want to list all equipment information below
for easy reference.
Model #: _______ Serial #: _______________________
Date purchased: _________________________
Model #: _______ Serial #: _______________________
Date purchased: _________________________
Model #: _______ Serial #: _______________________
Date purchased: _________________________
Model #: _______ Serial #: _______________________
Date purchased: _________________________
Model #: _______ Serial #: _______________________
Date purchased: _________________________
Model #: _______ Serial #: _______________________
Date purchased: _________________________
Model #: _______ Serial #: _______________________
Date purchased: _________________________
Model #: _______ Serial #: _______________________
Date purchased: _________________________
Model #: _______ Serial #: _______________________
Date purchased: _________________________
General Safety and Maintenance Manual: Daily Inspection 9
Daily Inspection
You will need to perform the following tasks each day to maintain the
equipment and keep it operating smoothly:
• Clean any upholstery on the equipment.
• Inspect pads for wear.
• Clean and inspect equipment frames.
• Inspect cables and end connections for wear.
• Check warning and instructional labels for readability.
• Check that all fasteners are properly secured.
Clean Upholstery
To remove surface dirt and perspiration, clean upholstery daily with a
mild soap and water solution in a spray bottle. Spray upholstered
surfaces lightly and wipe dry with a clean cloth.
Important: To clean the upholstery, do not use cleaning products that
have any of these ingredients: solvents, alcohol, ammonia, or
petroleum. Use a mild detergent-based cleaner instead.
General Safety and Maintenance Manual: Daily Inspection 10
Inspect Pads for Wear
Inspect pads for cracks in the upholstery, broken and loose stitching,
loose staples, and loose mounting bolts. Replace pads as needed
(refer to Obtaining Service to purchase new pads.)
Important: Do not reupholster pads or use pads not approved by
Precor.
Clean and Inspect Frames
To remove grease and dirt, clean frames daily with a mild soap and
water solution in a spray bottle. Wipe the equipment down with a
damp cloth and dry completely. Be sure to wipe down both painted
parts and chrome or plated parts.
To restore and maintain luster of chrome parts, use a commercial
chrome cleaner.
As you clean, inspect the frames for cracks, rust, or other damage.
Make sure welds are solid and fasteners are properly secured.
General Safety and Maintenance Manual: Daily Inspection 11
Inspect All Fasteners
Fasteners can loosen with normal use. Inspect all nuts, bolts, screws
and other fasteners to make sure they are tight and installed correctly.
Be sure to check fasteners at bolted joints to make sure the
connections are secure. If a fastener is loose but in good condition,
retighten it. If you are concerned about the integrity of the fastener,
remove it, clean the threads and inspect it for any damage such as
cracks, bad threads, corrosion, or rust. Reinstall the fastener if it
appears to be in good condition. Otherwise, remove the equipment
from service until a new fastener can be installed properly. You can
order new fasteners from Customer Support. For additional
information refer to Obtaining Service.
Important: Fastener quality and specifications vary considerably.
Replace only with the Precor approved fastener specifically
engineered for the precise application. Failure to do so will void the
Precor Limited Warranty.
Inspect Cables and End Connections
CAUTION: Carefully inspect the cables, pulleys, fasteners, and
related hardware regularly. Replace any cable at the first sign of
wear using only Precor-supplied replacement parts. With regular
use, a cable can become worn and might fail. Sudden failure of
a worn cable can cause severe injury to a user. Refer to
Obtaining Service to purchase replacement parts.
Inspect the cables and end connections each day, and replace if
damaged. Check for kinks, frayed wires, or deterioration of the cable
coating. Look for signs of wear particularly at crimped ends of the
cable and near pulleys. (Refer to Figure 1.)
Important: Cables must be replaced immediately if they are
damaged to avoid possible injury to users.
General Safety and Maintenance Manual: Daily Inspection 12
Some obvious signs of cable damage are as follows:
1. Exposed inner wire, stretching or cuts in the coating, or broken
coating in the area that passes over a pulley
2. A zigzag or wavy pattern
3. Kinks, which may indicate internal damage
4. A necked-down cover
5. A ‘ballooned” cover
Figure 1: Signs of cable damage
In addition to inspecting the cables and end connections for damage,
check the following:
• Ensure that each cable is properly adjusted and tightened at the top
of the weight stack.
• Check cable pulleys, end connections, and end fittings. Make sure
all connections are tight, adjusting cable tension as necessary.
• Make sure that the cable bolt is threaded at lease seven turns into
the selector stem or a minimum of ¹₂-inch (13 mm). The distance
shown should be ³₄-inch (19 mm) or less. Tighten the locking jam
nut to 600 in-lb (68 N-m). Refer to Figure 2.
Figure 2: Proper cable bolt insertion
Exposed inner wire
Zig-zag/wavy
Kinked
Necked-down
Ballooned
General Safety and Maintenance Manual: Daily Inspection 13
Check Warning Labels and Instruction
Placards
Inspect warning and instructional labels daily tom make sure that all
the information can be clearly read. If any portion is not visible or part
of the label is not adhered properly, replace that label immediately
(refer to Obtaining Service for purchase information).
Clean labels and placards as needed with a mild soap and water
solution in a spray bottle, and dry thoroughly with a soft cloth.
The following figure shows an example of a user instructional label.
Figure 3 shows a typical user instruction placard.
Figure 3: Sample user instruction placard
Improper use of this machine will result in injury.
Before using, consult a qualified instructor.
Inspect cables and connections and do not use
if any component is worn or damaged.
CAUTION
PULLDOWN 304
Select appropriate lifting weight.
Adjust thigh pad to rest securely
on top of legs.
Grip bar with hands evenly spaced.
Pull bar down to upper chest
with a slow, controlled movement,
pulling handles behind neck is
not recommended, as injuries
could result.
Slowly return to the start position.
General Safety and Maintenance Manual: Daily Inspection 14
Precor products come equipped with a number of standard warning
labels. The following figures show sample warning labels you may see
on the equipment depending on the model and product line:
Figure 4: This warning label may appear on weight stacks with a pulley
mounted at the top
Figure 5: This warning label may appear on or near weight stacks where
a cable bolt is threaded into the selector stem
Figure 6: A version of this warning label appears on the equipment frame
KEEP HANDS AND FEET CLEAR WHILE MACHINE IS IN USE
The weight stack cable bolt must be
inserted a minimum of seven full turns
into the selector stem, and the jam nut
tightened down firmly against the
selector stem top.
… 28 …


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