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PFDS 33 A1
Special safety instructions
WARNING! RISK OF ELECTROCUTION!
Incorrect electrical installation, excessive mains voltage or incorrect
handling can lead to an electric shock. Any electrical shock can be
fatal.
Do not connect the flux-core welder unless the mains voltage from the
socket outlet corresponds to the requirement given on the type plate.
Connect the flux-core welder only to an easily accessible socket, so
that it can be quickly disconnected from the mains in the event of an
accident.
Do not operate the flux-core welder if it has any visible damage or the
mains cable or plug are defective.
The mains connection cable used is a high-quality line that must not be
damaged. While working, ensure that it does not come into contact with
any hot objects. If the connecting lead is damaged it must be replaced
by a specific connecting lead that is available from the manufacturer or
its customer service. The main connecting lead may only be replaced
by the manufacturer or its customer service or a similarly qualified
person.
Do not open the housing except as described in these instructions.
Have all repairs carried out by qualified specialists. Contact a specialist
workshop. Unauthorised repairs, improper connection or incorrect
operation will invalidate any liability or guarantee claims.
Never insert any pointed and/or metallic objects into the interior of the
appliance.
Repairs may only be made using parts that correspond to the original
appliance specifications. This flux-core welder contains electrical and
mechanical parts that are vital as protection against sources of danger.
Protect the flux-core welder from damp and use it only in dry, interior
rooms.
Never immerse the flux-core welder, the power cable or the plug in
water or other liquids.
Never touch the flux-core welder or the plug with wet hands.
Avoid all direct contact with the welding current circuit. The no-load volt-
age between the flow nozzle and the earth clamp can be dangerous.
Do not pull on the mains cable to remove the plug from the socket;
always pull on the plug itself.
Avoid any tensile load on the mains cable.
Unplug the appliance before setting it up at a different location.
Keep the flux-core welder, mains plug and power cable away from
open flames and hot surfaces.
Do not kink the mains cable.
Protect all cables from oil, sharp edges and high temperatures.
If you are not using the flux-core welder, cleaning or calibrating it or if
there is a malfunction, switch off the flux-core welder and pull the plug
out of the power socket.
WARNING! RISK OF INJURY!
Improper handling can lead to severe injuries!
Position the power cable so that it does not present a tripping hazard.
The light radiation emitted by the electric arc can cause damage to the
eyes. Protect your eyes using suitable protective glasses (DIN EN 166,
DIN EN 169/protection level 10) that you can attach to the supplied
welding mask.
The light radiation emitted by the electric arc can cause burns to the skin.
Use gloves and dry protective clothing that is free of oil and grease to
protect the skin from exposure to the ultraviolet radiation of the electric
arc.
The welded workpiece starts to glow and remains very hot for quite a
long time. Make sure that it has cooled down before touching it.
Arc welding can cause vapours to be released that may be hazardous
to health.
Ensure that there is no one within a radius of 15 m of the electric arc
who is not wearing protective clothing and eye protection. Protect
yourself and any bystanders from the possible hazardous effects of the
electric arc!
WARNING! RISK OF FIRE!
Improper handling can lead to fires or explosions.
Arc welding causes sparks, melted metal parts and smoke. Therefore
ensure that you remove all flammable substances and/or materials
from the working area.
The welded workpiece starts to glow and remains very hot for quite a
long time. It can thus come into contact with flammable materials and
cause a fire.
Do not weld receptacles, containers or pipes that have been used for
flammable liquids or gases.
WARNING! ELECTROMAGNETIC FIELDS!
The flux-core welder and the electric arc can generate electrical or
electromagnetic fields that can cause electronic systems and appli-
ances to malfunction. These include IT systems, telecommunications
systems, electronically controlled appliances and machines. Mains and
signal lines can be interrupted. Pacemakers may also be affected.
Observe the maintenance instructions.
Unwind the earth cable
and the cable assembly completely.
Coiled cables can enhance electromagnetic fields.
Provide sufficient shielding for appliances or machines sensitive to radiation.
If you wear a pacemaker, consult your doctor before welding.
CAUTION!
Improper handling can lead to overheating of the flux-core welder
and property damage.
The flux-core welder may not be restricted or placed directly against
the wall during its functional life to ensure that enough air can always
be taken up through the ventilation slit.
Make sure that there is always adequate ventilation.
Complementary safety instructions
Risk of electric shock: Electric shock from welding electrode can kill.
Do not weld in the rain or snow. Wear dry insulating gloves. Do not
touch electrode with bare hands. Do not wear wet or damaged gloves.
Protect yourself from electric shock by insulating yourself from work-
piece. Do not open the equipment enclosure.
Risk induced by welding fumes: Breathing welding fumes can be haz-
ardous to your health. Keep your head out of the fumes. Use equipment
in an open area. Use ventilating fan to remove fumes.
Risk induced by welding sparks: Welding sparks can cause explo-
sion or fire. Keep flammables away from welding. Do not weld near
flammables. Welding sparks can cause fires. Have a fire extinguisher
nearby and have a watchperson ready to use it. Do not weld on drums
or any closed containers.
Risk induced by the arc: Arc rays can burn eyes and injure skin. Wear
hat and safety glasses. Use ear protection and button shirt collar.
Use welding helmet with correct shade of filter. Wear complete body
protection.
Risk induced by electromagnetic fields: Welding current produces elec-
tromagnetic field. Do not use with medical implants. Never coil welding
cables around your body. Route the welding cables together. The
safety instructions for engine driven power sources shall also include:
25


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