Manual Novoferm Novomatic 403 (page 12 of 32) (English, German, Dutch, French, Spanish)

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Suspending the boom from the ceiling

Attach central support (13) to track (8) in front of

the connector (7).

Support straps

Positioning the prefitted operator at an angle to the

door, screw to wall bracket (10). Lift up operator,

making sure that it cannot fall down, and align in

such a way that the track runs horizontal and

parallel between the door tracks.

Establish the length of the support straps for

the operator head and the central support. If

necessary, shorten using a saw, and then screw in

place.

Note: Before starting any drilling, cover over track

and operator head to protect them from drilling

dust.

Mark fixing points on the ceiling, drill 10 mm holes

for plugs and screw on support straps.

If the toothed belt or chain appear to be too

slack, slight retensioning may be required. It may

be necessary to take up the slack by adjusting the

support straps.

Connecting the door connector attachment

to the carriage

Place linking bar (12) between carriage (4) and the

door connector attachment (11) and connect at both

ends with the bolts. Provide bolts with security clips.

Attach security clips to bolts.

Fastening the track to operator head

Slot track (as illustrated) with chain sprocket (2) onto

the operator shaft (1a) and screw down with the 4

self-tapping screws.

Fitting the connector attachment

The enclosed door connector attachment is

suitable for all Novoferm up-and-over doors and

Novoferm Iso20 sectional doors.

Position door connector attachment (11) centrally on

the top edge of the door leaf.

Mark fixing holes and drill using 4 mm metal drill

(max. Drilling depth 10 mm) or use the existing drill

holes. Screw on attachment using enclosed self-

tapping screws 6.3 x 16 (4 - 6 screws up-and--over

door, 6 screws - iso20).

For other sectional doors, use telescopic fitting

(17) (accessory).

Attaching the wall bracket

In order to ensure that the door can run freely

underneath the track, distance “x” must be greater

than 20 mm. Choose distance “x” so that the angle of

the linking bar does not exceed 45° (see figure 11).

Mark the door’s highest point of travel “a” plus

distance “x” on the lintel.

Hold wall fastening (10) at the total height (”a” + “x”)

vertically over the door connector attachment drill,

drill holes for wall plugs and screw the wall bracket

onto the wall.

Disengaging the carriage

In order to carry out further work, it may be necessary

to disconnect the operator from the door by pulling

the pull cord on carriage (4) and move the door

manually.

Note: If the door is to be operated manually for a

longer period of time, then the locking pin must be

removed from parking position (a) on the left and with

Installation Instructions

Please read these instructions carefully prior to

installation!!

Installation should only be carried out by persons

qualified to do so!

Incorrect installation can put the safety of persons at

risk!

In case of improper installation, the manufacturer’s

guarantee becomes void.

Preparing for installation

1. In order to allow mains connection, a socket must

be available on site - the supplied mains connecting

cable has a length of 80 cm.

2. Check the stability of the door. Retighten the

screws and nuts on the door.

3. Check if the door is running smoothly. Lubricate

shafts and bearings. Check the petension of the

springs and if necessary re-adjust.

4. Establish the door’s highest point of travel (see

figure 6)..

5. Close the door and disable any existing locks out

of operation, if necessary dismantle.

6. For garages without a second entrance, an

emergency release is required (accessory).

7. If a wicket pass door is included, fit the wicket door

contact.

8. Insert the light bulb into the operator and fasten

the lamp cover with 2 screws 4.2 x 50.

The following tools are required

- Drilling machine with

10 mm masonry drill

4 mm metal drill

- Metal saw

- Spanner, sizes 10, 13 and 17 mm

- Slotted screwdriver, width 3 mm

- Phillips screwdriver, size 2 x 100

- Spirit level

Attention: Check the supplied screws and wall

plugs prior to use to ensure that these are suitable for

the strctural conditions on site.

Supply package = complete set

Items 2 - 9 are pre-assembled

1. Operator head including 40 W light bulb, base E

2. Chain sprocket

3. Track, operator side

4. Carriage

5. Toothed belt or chain

6. Deflection roller

7. Connector

8. Track, door side

9. Tensioner

10. Wall bracket

11. Door connector attachment

12. Linking bar

13. Central support

14. Bag of screws

15. Hand transmitter including alkaline battery

23 A, 12 V

16. Support straps

17. Telescopic fitting for sectional doors

(accessory)

Overview

Track

Remove the packaging and fold out the track to its

full lenght.

Push connector (7) centrally over the joint.

theopull cord in locking position (b).

In order to relock, return the locking pin into the

parking position (a) on the left and restore the

connection between the operator and the door. On

the next movement, the carriage automatically re-

engages.

Aligning the aerial / Connecting plan

Note:

It is essential to pull out the mains plug

before opening the cover!

Do not connect any live leads, only

connect potential-free buttons and

potential-free relay outputs.

Finally, re-place the cover and screw

down.

Before using the operator for the first

time, it must be tested to make sure that it

is working properly and safely (see

section on Maintenance/Checks).

E. Connecting the aerial

On the housing exit, angle the aerial down to the

right by approx. 90 ° (as illustrated below).

If using an external aerial, the screen is to be

connected to the adjacent shield terminal (F,

right).

F. Connection for external impulse generator

(Accessory, e. G. Key switch or digital coder)

G.Input STOP A

Connection for safety devices (accessory, e. G.

wicket door contact). A break at this input end

causes the operator to stop or prevents it from

starting up.

Connection for wicket door contact 13a

(accessory)

H.Input STOP B

Connection for safety devices (accessory, e. G.

one-way photocell). A break at this input end

causes the operator to automatically change

direction during the closing cycle.

Connection for 2-wire photocell EXTRA 626 13d

(accessory).

Connection for optical closing edge safety device

OSE 13e (accessory).

I Voltage supply 24 V DC , max. 100 mA

Connection for 24V signal/traffic light 13f

(accessory).

Connection for external receiver 13g.

I. Voltage supply 24 V ~

(e. g. for one-way photocell), connection can take

a maximum load of 100 mA.

J. Plug-in base for radio receiver

K. Connection for external lighting (with earth) or

signal light (protection class II, max. 500W).

Impulse generators and external safety devices

In case of increased need for personal safety, in

addition to the operator’s internatl force limit, we

recommend installing a one-way photocell (see

connecting plan figure 13 ((I) (H)). Further

information on our range of accessories can be

found in our sales literature. Consult your specialist

dealer.

Dismantling the operator

1. Pull out the mains plug and disconnect all existing

terminals.

2. Disconnect door and operator. Fix door.

3. Proceed according to points 3 to 13 of the

installaton Instructions but in reverse sequence.

Retain these installation, operating and maintenance instructions for the full duration of the operator’s service life!

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Novoferm Novomatic 403 Manual

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