Manual Novoferm iso 9-2 (page 10 of 90) (English, German, Dutch, Danish, French, Italian, Polish, Portuguese, Swedish, Spanish, Norwegian, Finnish)

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The instructions for installation, operating and maintenance must be kept in a safe place as long as the door is in use!

- 2 -

pointing to the left inside garage wall [

1.30aa

]. Screw the

other deflection pulley cable assembly 11 with the red side

showing upwards to the other triple extension spring

assembly 12 with S5

+ S12.This is the left spring

assembly. Both cable ends are pointing to the right

inside garage wall [

1.30ab

( 11 ) Insert the right and left spring assemblies into the right and

left spring channel 8 and hang in the first

hole of the spring

tightening strap in the spring hooks on the corner

connection brackets 20

R/L

and secure with spring

connectors 15 [

1.30b

( 12 ) Mount springs

( 12a ) Insert the ends of the double steel cables 12 into

the upper rope fixation 5[

1.30c

]. Make sure the

double steel cables 12 are not twisted.

( 12b ) Insert the other end of the double steel cables 12 (

it clamp 2 cable) into the upper hole from the angular

frames 1

L/R

[

1.30c

( 12c ) Lift up the pairs of horizontal tracks 14

R/L

and

secure them against falling down (Make sure the

track connector 6 is safely supported). Make sure

rhe double cables 12 are in the angular frames 1

( 12d ) Screw the cable deflection pulley 17 on the head

angle from the angular frames 1

2 x S11 [

1.30d

( 12e ) Pull out the double steel cables 12 of the angular

frames 1

and lead it over the cable deflection pulley

17, than fix it and screw the rope unwind security 18

and the cable deflection pulley 17 with S3 [

1.30e

( 12f ) Mounting the mesh protection 97

R/L

on the upper

rope fixation 5 and the cable deflection pulley 17 with

S11 [

1.30e

( 13 ) Screw track bends 30 with S6 + S12 to the angular frame

R/L

and with S6 + S12 to the front suspension brackets 8

(make sure the transition between the track profiles is

straight) [

1.35a

( 14 ) Level out the track connectors 6 and the pairs of horizontal

tracks 14

R/L

using a water level and loosely screw to the

wall/ceiling

[

1.35 f

]

( 14a ) Wall mounting: pull connecting brackets 28 and

dowel with S8

+ S9 [

1.35b

( 14b ) Ceiling mounting: screw together an anchor track

27, connecting bracket 28 and clamping plate 29

and dowel with S8

+ S9 [

1.35c

( 14c ) Screw an additional anchor track 27 to the

suspension bracket 8 with S6

+ S12 and dowel with

the connection bracket on the ceiling 28 + S8 + S9.

If necessary, shorten the anchor tracks 27

depending on the height of the ceiling [

1.35d

If necessary a additional ancor track 27 on the

forehold spring channel bracket 8 you must be notch

the anchor track 27 because the shearing point

[

1.35e

Mounting of door leaf (top section is positioned in the section

packet on top)

( 15 ) Floor section

( 15a ) Screw the floor profile 47 with S10 to the floor

section 44 (leave the outer holes free) and insert

rubber stoppers 45

R/L

[

1.40a

]. Notch protective foil at

one end and remove carefully [

1.40ba, bb

( 15b ) Place the floor section 44 between the angular

frames 1

R/L

and put a 3 cm-thick piece of wood (or

something similar) underneath it so that later the

door can be lifted. Secure the floor section 44 so that

it cannot fall over [

1.40

( 15c ) Pull out roller 56 from side hinge 48

R/L

with pre-

installed roller holder 61, stick the roller 56 in the

other side of the roller holder 61 and mount the side

hinge 48

R/L

on the floor section 44 with S10 [

1.40c,d

( 15d ) Pull out roller 56 from lower cable mounts 57

R/L

with pre-installed roller holder 61 ( by operator: place

one shims each on the axles) stick the roller 56 in

the other side of the roller holder 61 and mount the

lower cable mounts 57

R/L

on the floor section 44 with

4 x S10 [

1.40e,f

( 15e ) For the subsequent assembly turn up the cable

hang on roller holder 61 [

1.40g

( 16 ) Lock section [

1.45

]

( 16a ) Place the lock section 67 between the angular

frames 1

R/L

and secure it so that it cannot fall over

and screw side hinges 48

R/L

as with the floor section

44 S10 [

1.45a

( 16b ) Screw middle hinges 68 on lock section 67 and

connect with the floor section 44 S10

[

1.45b

( 16c ) Press clip 69 into the matching recess on the

outside handle 70 with the long square neck [

1.45d

( 16d ) Mount the lock set to the lock section 67 as

depicted diagramm

[

1.45d

]: Insert the handle plate 72

to the cover plate 71 from the outside into the

rectangular hole of the lock section 67 and screw to

the lock set 73 + 76 + S1

insert the outside handle

70 through the square hole of the cover plate 73

(right-angle bend pointing up) and screw (with iso9-

2: clamp distance frame 75 in between) to the inside

handle 78 from the inside using S2. Note: the lever

arm 77 (zinc diecasting) must point upwards to the

right.

For doors without operator:

( 16e ) Fix slide reacting bolt 79 on lock section 67 S10

[

1.45 e

]

( 16f ) Keep the locking bar 80 between the slide reaction

bolt 79 and the lock and if it is nessesary cut it with

the metal saw

[

1.45 c

( 16g ) Use the locking bar 80 with the lever arm and the

slide reacting bolt 79 and fix it S4

[

1.45 e

( 17 ) Middle section(s) [

1.50

]

Screw middle sections analogously to floor/lock section

with hinges 48

R/L

+ 68, insert into the angular frame 1

R/L

and mount the rollers 56.

( 18 ) Top section [

1.50

]

( 18a ) Mount the upper roller block 90

R/L

with the upper

roller holder 88

R/L

S5 + S12 [

1.50aa

( 18b ) For NovoPort you have to dismantle the external

ring of the upper roller on the side of the operator.

Take the upper roller in the left hand and place the

screwdriver between the rip and the tooth of the

roller. Turn the roller to the right and loosen and

remove the external ring [

1.50ab

( 18c ) Place the top section 87 between the angular

frames 1

R/L

and secure it so that it cannot fall over

and screw upper roller block 90

R/L

. Screw middle

hinges 68 on top and middle section with S10 [

1.50b

( 19 ) Adjusting the rollers:

( 19a ) Pull all roller holder out from door leaf in the

direction indicated by the arrow so that the door leaf

sits close on the frame seal (space between section

skirt from grey segment of frame seal: approx. 1

mm). Rollers should turn easily by hand.

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Novoferm iso 9-2 Manual

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