Manual Nilfisk gm 400 (page 25 of 32) (English)

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22352200. Replacing the Motor/Fan unit A-0.6.5

22352400. Replacing the internal wires for one speed motor 25

22352500. Replacing the internal wires for two speed motor

22352700. Replacing the Motor suspension

22354000. Replacing the Motor tube

22354100. Replacing the suction house

ASSEMBLY INSTRUCTIONS KING 500 SERIES

Instruction No. 82362500/00-08

To be performed by a skilled

or instructed person only !

Disconnect the vacuum cleaner

from the power supply before

starting the work!

Follow instruction 82362200 first

1,2,3

How to disassemble the

machine.

Loosen the four screws (16) for the

HEPA filter in the bottom housing

by turning them through 90

degrees using a coin (17). Pull out

the tube (18) with your fingertips.

To separate the top and buttom

housing and avoid scratches on

the parts, place tool no. 22361400

under the buffer.

Follow instruction 82361500

Remove the strap by hand and lift

away the top housing.

Replacing the motor/fan unit

22352200.

Replacing the motor suspension

22352700.

Replacing the motor tube

22354000.

Disassemble the machine.

Remove the wires from the two ter-

minal spades (23) and press down

to free them from the rubber gas-

kets, unscrew the six screws (22)

from top and pull out the motor

tube (20) with the two red internal

wires.

Remove and replace the motor/fan

(25) unit with rubber suspension

(27-28-29-30) and/or internal red

wires.

When replacing the internal wires

wrap them around the two small

fixtures (32) on the motor suspen-

sion (28). When replacing with new

motor suspension parts, press by

hand to click item 27 & 28 together

(29), before mounting onto the

motor/fan unit.

Before replacing the motor tube

(20), place the two-rubber gaskets

(26) with the slots in opposite posi-

tion and with the terminal spades

(23) pulled back into the rubber

gaskets (26).

Replace the motor/fan unit (25)

with the bow tie formed motor sus-

pension (29) turned to fit to the

same form (31) in the bottom of the

tube (20). Mount the motor tube

(20) unit with internal red wires to

the suction house (19) with the six

screws (22).

Replace the internal wires

according to wiring diagram.

Refit in reverse order.

Removal and replacement of the

suction house (19), 22354100

Disassemble the machine.

Unscrew from top the screw (11)

for the wheel with a Torx T 20

screwdriver and remove the shaft

with wheel from the bottom side.

Unscrew the five screws (10) in the

bottom to release it from the suc-

tion house (19) and replace the

gasket (15) on the new suction

house(19).

Unscrew the six screws (22) from

top and pull out the motor tube

(20) with the two internal wires. Be

sure to remember the upper motor

suspension (30).

Remove and replace the On/Off

parking switch.

To release the switch, hold the

activator pin (7) with one hand and

release the switch (8) from the two

hooks and pull it away. Remove

and replace the pin (7) with spring

into the bush of the housing.

Remove and replace the cords to

the switch (8).

Replace pin (7) by pushing it

downward to give the switch (8)

lever access to the hole in the pin

(7) and mount the switch (8).

Remove and replace the On/Off

switch, Two speed PCB and inter-

nal wires (5-6).

Mount the wheel with shaft by the

use of a small screwdriver and a

Torx T 20 screwdriver.

Mount shaft into wheel and place a

small screwdriver through the hole

for the metric screw. Push wheel

with shaft and a small screwdriver

into the groove for wheel from the

bottom side with small screwdriver

pointing through the metric hole.

When screw (11) is positioned from

the upper side, the screw (11) will

push out the small bottom screw-

driver.

Refit in reverse order.

Assembling of the machine

Position the upper part on the bot-

tom part, replace the strap (12)

between the hooks and press by

hand the buffer (13) until it snaps

the two parts together.

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Nilfisk gm 400 Manual

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