Manual Milwaukee DCM2 180C (page 5 of 54) (All languages)

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Functional Description of Features

(See chart for specifications on your Coring Motor)

Clutch Models

Select Coring Motors feature a friction clutch to protect the motor and

gears. If the motor overloads, the clutch will begin to slip and the bit will

stop rotating. The clutch is factory-set and does not require adjustment.

Nuisance (frequent) clutch slippage should be addressed by an autho-

rized

MILWAUKEE

service center. Contact the manufacturer if you have

questions about the clutch.

Shear Pin Models

Select Coring Motors feature a shear pin (B5) to protect the gears and

motor against overload. This pin drives the spindle sleeve. If the bit

binds, the pin will shear to prevent gear and motor damage. Extra shear

pins are supplied with the Coring Motor. It is important to check the

condition of the spindle before using the tool each time. The spindle must

be smooth without grooves or pitting. If the spindle is not in good condi-

tion, it is possible for the threaded spindle sleeve and the internal spindle

to weld together and lock during coring.

Soft-Start

The control box (F7) provides a soft-start feature. The Coring Motor will

smoothly reach full speed within 1-2 seconds when switched on. The

soft-start feature helps to minimize line fuse failure and jolting starts.

Residual Current Device (E13)

Select Coring Motors are equipped with a Residual Current Device (RCD),

which is a protective device that shuts off the power supply if there is a

mains voltage failure or faulty electrical current. Coring Motors that are

equipped with an RCD must always be used with the RCD installed.

12H Plug (E14)

Select Coring Motors are equipped with an IEC 309 specified 12H plug.

These specifications are recognized world wide and are intended to pre-

vent the mating of plugs and receptacles of different voltage and amper-

age ratings. The ground sleeve is positioned at a specific hour point,

depending on the device's voltage rating. The plug ground pin location is

a mirror image of the receptacle. In addition, voltage ratings for all IEC

309 plugs and receptacles are color coded for visual identification.

The

MILWAUKEE

Coring Motors with IEC 309 plug use a 12H configura-

tion which signifies that with the keyway located in the 6 o'clock position,

the ground pin is at the 12 o'clock position. The voltage rating of the 12H

configuration is 125/250 VAC. This configuration is for use with an iso-

lated mains supply, usually an isolation transformer.

Assembly

Coring Motors must be attached to a stand

Follow the specific instructions packed with the stand. Use the mounting

holes (A1) in the back of the Coring Motor to mount it to the stand.

Mounting the control box

The control box can be mounted to the top of the coring stand or to the

Coring Motor.

Mounting the control box to the top of the coring stand

Use a strap (C6) to attach the control box (C7) to the top of the coring

stand (C8). Make sure that the lip (C9) on the top of the control box rests

on top of the coring stand.

Mounting the control box to the motor housing of the Coring Motor

1. Remove one brush holder cover (D10) by removing the screw (D11) at

the top of the cover. Save the brush holder cover for later use.

2. Attach the control box (D7) to the motor housing (D12) with the screw

from the brush holder cover.

Assembling and mounting the water shut-off valve

1. Remove the water shut off valve components from the accessory bag.

The copper washers in the accessory bag are for bit mounting.

2. Thread the shut-off valve assembly (A3) into the spindle sleeve on the

Coring Motor. Hand-tighten the assembly and then tighten it approxi-

mately 1/4 turn with an adjustable wrench (not provided).

3. Attach a water supply to the water shut-off valve.

Securing the Equipment Using an Expansion-Type Anchor

Use a 16 mm expansion-type anchor (not supplied) that will accept a 16

mm threaded rod or bolt to secure the base to the work surface.

1. Level the stand with the four (4) leveling screws using the bubble level

as a guide. When the stand is level, tighten the four (4) nuts on the

leveling screws.

2. Using an expansion-type anchor, insert a threaded rod or bolt through

the slot located on the base of the Dymorig and tighten the bolt or washer

and nut firmly in the anchor following the anchor manufacturer's

instructions.

CORING MOTORS

For additional safety instructions, read Safety Instruction Book No. 58-13-0000.

Special Safety for Coring

1. The Coring Motor requires the use of water. Since the use of electrical equipment in wet areas is hazardous, the equipment must be grounded. Wear

insulated footwear and gloves for extra protection against shock hazards.

2. When coring through floors, cores generally drop from the bit. Provide proper protection for people and property below the coring area.

Sound and Vibration Information

• Typically the A-weighted sound pressure level of the tool is less than 90 dB (A). The noise level when working can exceed 103 dB (A).

Wear ear protection!

• The typical weighted acceleration is 2.9 m/s

These declared values were obtained by laboratory type testing in compliance with the stated standards and are not adequate for use in risk

assessments. Values measured in individual work places may be higher than the declared values. The actual exposure values and risk of harm

experienced by an individual user are unique and depend upon the way the user works, the workpiece and the workstation design, as well as upon

the exposure time and the physical condition of the user.

We, Milwaukee Electric Tool Corp., cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual

exposure, in an individual risk assessment in a work place situation over which we have no control.

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Milwaukee DCM2 180C Manual

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