Install the outdoo r unit on a rig id base to p revent increasing noise le vel and vi bration.
Determine the air o utlet direction wh ere the discharged air is no t blocked.
In the cas e that the in stallation place is expose d to stron g wind su ch as a sea side, make
sure the f an operating prop erly by pu tting the u nit lengthwise along the w all or usin g a dust
or shield p lates.
Specially in wind y area, ins tall the un it to preve nt the admission of w ind. If nee d suspending
installation, the in stallation bracket shoul d accord w ith technique req uirement in the
installation bracket diag ram. The in stallation wall sh ould be so lid brick, c oncrete or the sam e
intensity construction, o r actions t o reinforce, dam ping supporting s hould be taken.
The connection between bracket and wall , bracket and the ai r conditioner sho uld be firm ,
stable and reliab le.
Be sure th ere is no ob stacle which block radiati ng air.
Strong
wind
Strong
wind
Barrier
Incorrect
Correct
Seal
Drain joint
Base pan hole
of outdoor unit
(A)
(B)
The drain joint is slightly different according to the
different outdoor unit.
For the drain joint with the seal(Fig.A), first fit the seal onto
the drain joint, then insert the drain joint into the base pan
hole of outdoor unit, rotate 90 to securely assemble them.
To install drain joint as shown in Fig.B, insert the drain
joint into the base pan hole of outdoor unit until it remains
fixed with a clicking sound. Connecting the drain joint with
an extension drain hose (Locally purchased), in case of the
water draining off the outdoor unit during the heating mode.
2
DRAIN JOINT INST ALLATION
OUTDOOR IN SALLA TION PRECA UTION
3
REFRIGERANT PIPE CONNECTION
1. Cut a pip e with a pip e cutter.
2. Put flar e nuts on p ipe/tube having
completed burr remov al and fla re the pip e.
3. Firmly hold copper pipe i n a die in the
dimension shown in th e table be low.
Align pipes to be co nnected.
Sufficiently tigh ten the fla re nut wit h fingers,
and then tighten it with a spa nner and torque
wrench as show n.
Excessive torque can bre ak nut de pending
on installation c onditions.
Outer diam.
(mm)
A(mm)
Max.
Min.
6.35 1.3
0.7
9.52
1.6 1.0
12.7
1.8 1.0
12.7
16
1.8
2.2
1.0
2.0
Bar
Copper pipe
Clamp handle
Handle
Bar
"A"
Indoor unit tubing Flare nut Pipings
Outer
diam.
Tightening
torque(N.cm)
Additional tightening
torque(N.cm)
6.35mm
12.7mm
16mm
9.52mm
1500
(153kgf.cm)
1600
(163kgf.cm)
3500
(357kgf.cm)
4500
(459kgf.cm)
3600
(367kgf.cm)
4700
(479kgf.cm)
2500
(255kgf.cm)
2600
(265kgf.cm)
AIR PURGING AND TEST OPERA TION
4
5
1. Remove the ele ctrical control boa rd cover from the ou tdoor unit by loose ning the screw.
2. Connect the con nective cables to the term inals as identified with their respec tive matched nu mbers
on the terminal block o f indoor a nd outdoor units.
3. Secure the cabl e onto the c ontrol board with th e cord cla mp.
4. To prevent the in gress of w ater, form a lo op of the co nnective cable as i llustrated in the in stallation
dia gram of in door and outdoor units.
5. Insulate unuse d cords (c onductors) with P VC-tape. Process them s o they do n ot touch a ny electrical
or metal parts.
Cover
Screw
Ter minal block of outdoor unit
Liquid side: 6.35mm
R22: (Pipe length-5)x30g/m
R410A: (Pipe length-5)x15g/m
Liquid side: 9.52mm:
R22: (Pipe length-5)x60g/m
R410A: (Pipe length-5)x30g/m
Connective pipe length
Less than 5m
More than 5m
Air purging method
Use vacuum pump
Additional amount of refrigerant to be charged
Open the valve ste m until it hits against
the stopper. Do not try to open it furt her.
Securely tighten the valve stem ca p with
a spanner or the like.
Valve stem cap tightening to rque. See
Tightening torque ta ble.
Flare nut
Stopper
Cap
Valve body
Valve stem
Use vacuum pump
For the R 410A refrig erant model, make sure the r efrigerant added into air co nditioner is liquid
form in an y cases.
When relocating the unit to another place, us ing vacuum pum p to perfo rm evacuation.
The indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated
to remove any noncondensables and moisture from the system.
Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have
been properly connected and all wiring for the test run has been completed.
Pipe length and refrigerant amount:
Outdoor
unit
Indoor
unit
Refrigerant
Packed valve
Flare nut
Gas side
Liquid side
A
C
D
B
1. Completely tig hten the f lare nuts, A, B, C, D, conn ect
the manifold v alve charge hose to a charge port of th e
packed valve o n the gas p ipe side.
2. Connect the ch arge hose connection to th e vacuum
pump.
3. Fully op en the ha ndle Lo of t he manifold valv e.
4. Operate the vac uum pump to evacu ate. After sta rting
evacuation, slightly lo ose the fla re nut of th e packed
valve on the ga s pipe side and che ck that the air is
entering. (Operation n oise of th e vacuum pump c hanges
and a c ompound meter indicat es 0 inste ad of minus)
5. After the ev acuation is comp lete, fully close th e handle
Lo of th e manifold valve a nd stop the operat ion of the
vacuum pump.
Make evacuation for 1 5 minutes and mor e and che ck
5
that the compo und meter indica tes -76cmHg(-1.0x10 Pa).
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6. Turn the ste m of the pa cked valve B abou t 45 counter-
clockwise for 6 ~7 seconds afte r the gas co ming out, then
tighten the fla re nut aga in. Make s ure the pressure d isplay
in the p ressure indicator is a little h igher than the atm osphere
pressure.
7. Remove the cha rge hose from the Low pres sure charge hose .
8. Fully op en the pa cked valve stem s B and A.
9. Securely tight en the cap of the packed valv e.
Manifold valve
Compound meter
-76cmHg
Handle Lo
Handle Hi
Charge hose
Charge hose
Vacuum pump
Pressure gauge
Packed valve
Perform test operation after completing gas leak check at the flare nut connections and electrical
safety check.
Check that all tubing and wiring have been properly connected.
Check that the gas and liquid side service valves are fully open.
1. Connect the power , press the ON/OFF button on the remote controller to turn the unit on.
2. Use the MODE button to select COOL, HEA T, AUTO and F AN to check if all the functions works
well.
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3. When the ambient temperature is too low(lower than 17 C), the unit cannot be controlled by the
remote controller to run at cooling mode, manual operation can be taken. Manual operation is
used only when the remote controller is disable or maintenance necessary.
Hold the panel sides and lift the panel up to an angle until it remains fixed with a clicking sound.
Press the Manual control button to select the AUTO or COOL, the unit will operate under Forced
AUTO or COOL mode(see User Manual for details).
4. The test operation should last about 30 minutes.
Flaring
Tightening connection
1. Air purging
2. When using the Vacuum Pump
4. T est running
3. Safety and leakage check
A: Lo pac ked valve B: Hi pac ked valve
C and D ar e ends of in door unit connec tion.
CAUTION
1. Soap water method:
Apply a soap water or a liquid neutral detergent on the indoor
unit connections and outdoor unit connections by a soft brush
to check for leakage of the connecting points of the piping. If
bubbles come out, it indicates that the pipes have leakage.
2. Leak detector
Use the leak detector to check for leakage.
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CONNECT THE CABLE TO THE OUTDOOR UNIT
CAUTION
1
Indoor unit
check point
D
B
C
A
Outdoor unit
check point
Cover
NOTE:
To indoo r unit
To indoo r unit
Power supply
Model A
Model B
Power supply
Oblique
Roughness
Burr
O
90
AUTO/COOLAUTO/COOL
Manual control button
Connect the i ndoor unit firs t, then the
outdoor unit.
Do not allow the p iping to let out fro m the
back of the ind oor unit.
Be careful no t to let the drain ho se slack.
Heat insulation should be d one to the
extension drain hose of ind oor unit.
Be sure that the d rain hose is loc ated at
the lowest sid e of the bundle. L ocating at
the upper sid e can cause dr ain pan to
overflow inside the unit.
Never intercross nor inte rtwist the pow er
wire with any ot her wiring.
1. Pass the piping through the h ole in the wa ll.
2. Hook the indoor unit onto the up per portion
of installation pla te(Engage the indo or unit with
the upper edge of th e installation plate). Ensure
the hooks are prop erly seated on the inst allation
plate by moving i t in left and rig ht.
3. Piping c an easily b e made by l ifting the in door
unit with a cushio ning material betwe en the
indoor unit and th e wall. Get i t out after fin ish
piping.
4. Press th e lower lef t and right si de of the un it
against the insta llation plate until hoo ks
engages with th e their slot s.
CAUTION
Indoor unit in stallation
1. For the le ft-hand and right- hand piping,
remove the pip e cover fro m the side p anel.
2. For the ri ght back a nd left back piping,
install the pipin g as show n.
NOTE:
3. Bundle the tubin g, connecting cab le, and
drain hose with ta pe securely, evenly as
shown in Figure on the righ t.
For 9K/12K mode l, there is on ly one
side drainage s tructure design. F or 18k
model, one side d rainage structure is standard.
Both sides drai nage structure is op tional
and can only be cu stomized from factory.
For both sides dr ainage structure, it can be
choosen for righ t, left or bot h sides drainage
connection. If ch oosing both sides d rainage
connection, another pro per drain h ose is
needed as ther e is only on e drain hose offered
by factory. If choosin g one side d rainage
connection, make sure th e drain ho le on the
other side is well p lugged. The conne ction of
the drain hose is s upposed to be don e by
qualified installer in case of water leakage.
Connective pipe installati on
Because the condensed water from rear
of the indoor unit is gathered in ponding
box and is piped out of room. Do not put
anything else in the box.
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NOTE:
Connective pipe length will affect the capacity and energy efficiency of the unit. The
nominal efficiency is tested basing on the pipe length of 5 meters.