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8901166500
INSTALLATION AND
USE MANUAL
EN
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PELLET STOVES Chapter 1
INSTALLATION AND USE MANUAL
page 3
Introduction Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
5.4.1. Adjusting the time..................................................................................................................39
5.4.2. °C – °F setting.......................................................................................................................39
5.5. Setting the operating mode ...........................................................................................................39
5.5.1. MANUAL mode (indicated by MAN) ..........................................................................................39
5.5.2. AUTOMATIC mode (indicated by AUTO)...................................................................................39
5.5.3. TIMER mode (indicated by TIMER) ..........................................................................................40
5.5.4. ECO mode (indicated by ECO )................................................................................................40
5.6. Various settings............................................................................................................................41
5.6.1. Room ventilation ....................................................................................................................41
5.6.2. Sleep function........................................................................................................................41
5.7. TIMER settings.............................................................................................................................42
5.7.1. TIMER time frame display .......................................................................................................42
5.7.2. Modifying the TIMER time frames............................................................................................42
5.7.3. Enabling the TIMER-ECO time frames ......................................................................................42
6. EMERGENCY PANEL.........................................................................................................................43
6.1. Start-up/shutdown from emergency panel ......................................................................................44
7. SAFETY DEVICES AND ALARMS.......................................................................................................45
7.1. SAFETY DEVICES..........................................................................................................................45
7.2. ALARM SIGNALLING......................................................................................................................46
7.3. Exiting alarm condition..................................................................................................................48
7.3.1. Mechanical shutdown of the stove ...........................................................................................48
8. MAINTENANCE AND CLEANING ......................................................................................................49
8.1. DAILY AND WEEKLY CLEANING BY THE USER.................................................................................49
8.1.1. Before each lighting................................................................................................................49
8.1.2. Check every 2/3 days .............................................................................................................49
8.1.3. Cleaning the glass ..................................................................................................................50
8.1.4. Cleaning of the air filter ..........................................................................................................50
8.2. PERIODIC CLEANING BY A SPECIALISED TECHNICIAN ....................................................................51
8.2.1. Cleaning of the heat exchanger ...............................................................................................51
8.2.1.1.
Musa stove (steel sides) COMFORT AIR version
..................................................................51
8.2.1.2.
Suite and Club stove (ceramic sides) COMFORT AIR version
................................................53
8.2.1.3.
Nima Stove Version COMFORT AIR
....................................................................................55
8.2.1.4.
Suite and Club stove (ceramic sides) AIR version
................................................................56
8.2.1.5.
Sagar Stove Version AIR
...................................................................................................57
8.2.1.6.
Toba Stove AIR Version
....................................................................................................58
8.2.1.7.
Toba Stove COMFORT AIR Version
....................................................................................59
8.2.2. CLEANING THE LOWER COMPARTMENT ..................................................................................60
8.2.3. Shutting the stove down (end of season) .................................................................................60
8.2.4. Check of internal components .................................................................................................60
9. PROBLEMS / CAUSES / SOLUTIONS ...............................................................................................62
10. ELECTRICAL DIAGRAMS ................................................................................................................64
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PELLET STOVES Chapter 1
INSTALLATION AND USE MANUAL
page 4
Introduction Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
INTRODUCTION
Dear Customer,
We wish to thank you for choosing an MCZ product, specifically a stove
of the MCZ pellet line.
In order to get the best performance from your stove and to
enjoy to the full the warmth and the sense of well-being which
the flame will diffuse through the home, we recommend that
you read this booklet carefully before lighting the stove for the
first time.
While thanking you again, may we remind you that the stove MUST
NOT be used by children, and that they must always be kept at a safe
distance from it!
Revisions to the publication
In order to improve the product, to keep this publication up to date the
manufacturer reserves the right to make modifications without any
advance notice. Any reproduction, even in part, of this manual without
the consent of the manufacturer is prohibited.
Care of the manual and how to consult it
Take good care of this manual and keep it in a place which can
easily and quickly be reached.
If this manual should be lost or destroyed, or if it is in poor
condition, ask for a copy from your retailer or directly from the
manufacturer, providing product identification data.
Information which is essential or that requires special attention is
shown in bold text.
Italic text
is used to call your attention to other paragraphs in the
manual or for any additional clarifications.
SYMBOLS USED IN THE MANUAL
ATTENTION
This warning sign indicates that the message to which it
refers should be carefully read and understood, because
failure to comply with what these notices say can cause
serious damage to the stove and put the user's safety at
risk.
INFORMATION
This symbol is used to highlight information which is
important for proper stove operation. Failure to comply with
these provisions will compromise use of the stove and its
operation will not be satisfactory.
OPERATING SEQUENCES:
Indicates a sequence of buttons to be pushed to access
menus or to make adjustments.
MANUAL
Indicates that you should carefully read this manual or the
related instructions.
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PELLET STOVES Chapter 1
INSTALLATION AND USE MANUAL
page 5
Warnings and guarantee conciliations Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
1. WARNINGS AND GUARANTEE CONDITIONS
1.1. SAFETY INSTRUCTIONS
Installation of the stove, making the electrical
connections, checking its operation, and
maintenance are all tasks which should be carried
out by qualified and authorised personnel.
Install the stove in accordance with the
regulations in force in your local area, region and
country.
This apparatus cannot be used by people
(including children with limited physical,
sensorial or mental abilities or with little
experience and know-how unless they have been
viewed or instructed on the use of the apparatus
by the person responsible for its safety.
For the correct use of the stove and of the electronic
apparatus connected to it, and to prevent accidents, the
instructions given in this booklet must always be
followed.
Use, adjustment and programming must be carried out
by adults. Errors or incorrect settings may cause
hazardous conditions and/or poor operation.
Before beginning any operation, the user, or whoever is
preparing to operate on the stove, must have read and
understood the entire contents of this instruction
booklet.
The stove is to be used only for its intended purpose.
Any other use is to be considered improper and
therefore hazardous.
Do not use the stove for standing on or as any kind of
support.
Do not put clothes to dry on the stove Any clothes
hangers and suchlike must be kept a suitable distance
from the stove. Danger of fire.
All responsibility for improper use is taken entirely by
the user and such use relieves MCZ of any civil or
criminal responsibility.
Any kind of tampering or unauthorised substitution of
non-original spare parts can be hazardous for the safety
of the operator and relieves MCZ of any civil or criminal
responsibility.
Most of the surfaces of the stove are extremely hot (the
door, the handle, the glass, smoke discharge pipes etc.).
Avoid coming into contact with these parts, therefore,
without adequate protective clothing or suitable
implements, such as gloves with thermal protection or
implements which keep the hands cool.
Under no circumstances should the stove be run
with the door open or the glass broken.
Do not touch the stove with wet hands, in view of the
fact that it is an electrical appliance. Always disconnect
the supply cable before doing anything to the unit.
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PELLET STOVES Chapter 1
INSTALLATION AND USE MANUAL
page 6
Warnings and guarantee conciliations Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
Before carrying out any cleaning or maintenance
operation, make sure in advance that the stove is
disconnected from the mains electricity supply, by
turning off the main switch located on the back of the
stove, or by unplugging the supply cable.
If there is a fire in the flue pipe, extinguish the stove,
disconnect it from the power supply and never open the
door. Then contact the competent authorities.
The stove must be electrically connected to a system
equipped with an effective earth conductor.
The system must be of adequate rated capacity for the
stated electrical power of the stove.
Incorrect installation or faulty maintenance (not
conforming to the requirements set out in this booklet)
can cause harm to people, animals or property. In such
cases MCZ is absolved from any civil or criminal
responsibility.
1.2. OPERATING WARNINGS
Shut the stove down in the event of a breakdown or
bad running.
Pellets must not be fed manually into the burner.
Accumulated unburnt pellets in the burner after
repeated failed ignitions must be removed before
lighting.
Do not wash the inside of the stove with water.
Do not wash the stove with water. The water could get
inside the unit and damage the electrical insulation and
cause electric shocks.
Do not expose your own body to hot air for extended
periods. Do not overheat the room you are in and
where the stove is installed. This could cause injuries
and health problems.
Do not expose plants or animals directly to a current of
hot air. There could be harmful effects on them
Do not put any fuels in the hopper but wood pellets.
Install the stove in a location with adequate means of
fire-prevention and equipped with all services such as
power supply (air and electricity) and fume discharge.
If the stove and the ceramic cladding are in storage, it
should be in a place that is free of damp, and they
should not be exposed to extremes of temperature.
It is inadvisable to base the stove directly on the floor,
and if the floor is made of flammable material, it must
be suitably insulated.
Do not light the stove with flammable materials if the
ignition system breaks down.
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PELLET STOVES Chapter 1
INSTALLATION AND USE MANUAL
page 7
Warnings and guarantee conciliations Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
INFORMATION
In case of any problems, get in touch with your dealer, or
a qualified engineer authorised by MCZ, and if a repair is
necessary, insist on the use of original spare parts.
Use only the fuel recommended by MCZ (for Italy pellets
with a diameter of 6 mm and for other European
countries with a diameter of 6-8 mm) and provided only
with an automatic supply system.
Periodically check and clean the smoke outlet ducts
(connection to the flue pipe).
Accumulated unburnt pellets in the burner after
repeated failed ignitions must be removed before
lighting.
The pellet stove is not a cooking appliance.
Always keep the cover of the fuel hopper closed.
Keep this instruction manual carefully because it must
stay with the stove throughout its working life. If the
stove is sold or transferred to another user, always
make sure that the booklet goes with the product.
If it gets lost, ask MCZ or your authorised dealer for
another copy.
1.3. IMPORTANT INFORMATION FOR CORRECT
DISPOSAL OF THE PRODUCT IN ACCORDANCE WITH
EC DIRECTIVE 2002/96/EC
.
At the end of its working life, the product must not be disposed of as
urban waste.
It must be taken to a special local authority differentiated waste
collection centre or to a dealer providing this service.
Disposing of a appliance separately avoids possible negative
consequences for the environment and health deriving from
inappropriate disposal and enables the constituent materials to be
recovered to obtain significant savings in energy and resources.
As a reminder of the need to dispose of appliances separately, the
product is marked with a crossed-out wheeled dustbin.
1.4. GUARANTEE CONDITIONS
MCZ guarantees the stove, excluding the components
which are subject to normal, for a period of two years
from the date of purchase, as proved by a supporting
document which gives the name of the vendor and the date
on which the sale took place. The guarantee is conditional
on the guarantee certificate being filled in and returned
within 8 days, and requires that the product be installed and
tested by a specialised installer, according to the detailed
instructions given in the instruction booklet supplied with the
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PELLET STOVES Chapter 1
INSTALLATION AND USE MANUAL
page 8
Warnings and guarantee conciliations Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
product.
The term 'guarantee' is to be understood to denote the free-
of-charge replacement or repair of parts recognised to
have been defective at the start by reason of
manufacturing defects.
1.4.1. Limitations
The above guarantee does not cover components relating to electrical
and electronic parts, or fans, on which the guarantee period is 1 year
from the purchase of the product, documented as specified above. The
guarantee does not cover parts subject to normal wear such as
gaskets, glass, and any parts with can be removed from the firebox.
The replacement parts will be guaranteed for the remainder of the
guarantee period starting from the date of purchase of the product.
1.4.2. Exclusions
Variations in colour in the painted or ceramic parts, and crackling of the
glaze on the ceramics, do not constitute grounds for a claim under the
guarantee, as they are natural characteristics of the material and of the
use of the product.
The guarantee does not cover any parts which may be found to be
faulty as a result of negligence or carelessness in use, or of incorrect
maintenance, or of installation not complying with MCZ's specification
(see the relevant chapters in this user manual).
MCZ refuses to accept any responsibility for any damage which may be
caused, directly or indirectly, by persons, animals or things in
consequence of the failure to observe all the prescriptions laid down in
the instruction booklet, especially those concerning warnings on the
subject of installation, use and maintenance of the appliance.
If the product does not perform correctly, contact your local retailer
and/or importer.
Damage caused by transport and/or handling is excluded from the
guarantee.
For installation and use of the product, reference must be made
exclusively to the booklet supplied.
The guarantee will be invalidated in the event of damage caused by
tampering with the appliance, atmospheric agents, natural disasters,
electrical discharges, fire, defects in the electrical system, and caused
by lack of, or incorrect, maintenance in terms of the manufacturer's
instructions.
CLAIMS UNDER THE GUARANTEE
the request for action under the guarantee must be
addressed to the retailer, who will forward the claim
to MCZ's technical assistance service.
MCZ refuses to accept any responsibility in the event
that the stove or any other accessory have been
improperly used or modified without authorisation.
For all replacement of parts, only original MCZ spare
parts must be used.
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PELLET STOVES Chapter 2
INSTALLATION AND USE MANUAL
page 9
Theoretical notions for installation Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
2. THEORETICAL NOTIONS FOR INSTALLATION
2.1. PELLETS
Wood pellets are manufactured by hot-extruding compressed sawdust which
is produced during the working of natural dried wood. The compactness of
the material comes from the lignin which is contained in the wood itself, and
allows the production of pellets without the use of glues or binders.
The market offers different types of pellet with characteristics which
vary depending on what mixture of woods is used. The diameter varies
between 6 mm and 8 mm, with a standard length in the range 5 mm to
30 mm. Good quality pellets have a density which varies between 600
kg/m3 and 750 kg/m3, with a moisture content which varies from 5%
to 8% by weight.
Besides being an ecological fuel (exploiting timber residues to the
maximum and achieving cleaner combustion than is possible with fossil
fuels), pellets also have technical advantages. While good-quality
timber has a calorific power of 4.4 kW/kg (with 15% moisture,
therefore after about 18 months' seasoning), the equivalent figure for
pellets is 4.9 kW/kg.
To ensure good combustion, the pellets must be stored in an area that
is free of humidity and protected from dirt. The pellets are usually
supplied in 15 kg. sacks, so storing them is very convenient.
Good quality pellets ensure good combustion, thus lowering the
emission of harmful agents into the atmosphere.
The poorer the quality of the fuel, the more
frequently will intervention be necessary for cleaning
the internal parts, such as the grate and the
combustion chamber.
The main certifications of quality for pellets in the European market are
DINplus and Ö-Norm M7135; these ensure respect of:
Calorific power: 4,9 kW/kg
Water content: max 10% of weight
Percentage of ashes: max 0,5% of weight
Diameter: 5 – 6mm
Length: max 30mm
Contents: 100% untreated wood, with no added bonding
substances (bark percentage 5% max)
Packaging: in sacks made from ecologically compatible or
biologically decomposing material
Fuel pellets
15 Kg sack of fuel
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PELLET STOVES Chapter 2
INSTALLATION AND USE MANUAL
page 11
Theoretical notions for installation Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
2.3. OPERATING AREA
For proper functioning and a good temperature distribution, the stove
should be positioned in a location where it is able to take in the air
necessary for combustion of the pellets (about 40 m
3
/h must be
available), as laid down in the standard governing the installation and
in accordance with local national standards.
The volume of the room must not be less than 30 m
3.
The air must come in through permanent openings made in walls (in
proximity to the stove) which give onto the outside, with a minimum
cross-section area of 100 cm
2.
These openings must be made in such a way that it is not possible for
them to be obstructed in any way.
Alternatively, the air can be taken from rooms adjacent to the one
which needs ventilating, as long as they are provided with an air intake
from the outside, and are not used as bedrooms or bathrooms, and
provided there is no fire risk such as there is for example in garages,
woodsheds, and storerooms, with particular reference to what is laid
down in current standards.
It is not permissible to install the stove in bedrooms,
bathrooms or showers, or in a room where another
heating appliance is installed (fireplace, stove etc.)
which does not have its own independent air intake.
Locating the stove in a room with an explosive
atmosphere is prohibited.
The floor of the room where the stove is to be
installed must be strong enough to take its weight.
If the room contains objects which are believed to be particularly
delicate, such as drapes, sofas and other furniture, their distance from
the stove should be considerably increased.
If the floor is wooden, we recommend the use of a
floor guard in compliance with the applicable
standards in force in the country of installation.
Example of pellet stove installation
SUITE/CLUB/MUSA/
NIMA/TOBA
Non-flammable
walls
Flammable walls
Air version A=5cm
B=5cm
A=5cm
B=10cm
Comfort Air version
with diffuser
A=15cm
B=15cm
A=20cm
B=20cm
Ducted Comfort Air
version
A=5cm
B=15cm
A=5cm
B=20cm
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PELLET STOVES Chapter 3
INSTALLATION AND USE MANUAL
page 21
Installation and assembly Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
Technical characteristics SAGAR – TOBA Mod. AIR
Overall thermal power Max. 8 kw / 6880 kcal
Overall thermal power Min. 2,4 kw / 2064 kcal
Yield at maximum 91,7%
Yield at minimum 94,1%
Temperature of exhaust smoke at maximum 170°C
Temperature of exhaust smoke at minimum 100°C
Dust 22 mg/Nm3 (13% O2)
13 mg/MJ
CO at 13%O
²
at minimum and maximum 0,025 – 0,014%
CO
2
at minimum and maximum 5,7% - 8,7%
Mass of smoke at minimum and maximum 4,0-6,6 g/sec
Minimum draught at maximum power 0,10 mbar – 10 Pa
Minimum draught at minimum power 0,05 mbar – 5 Pa
Hopper capacity 37 litres
Fuel pellet type Pellet diameter 6-8 mm. Length range 5-30 mm.
Pellet consumption per hour Min~0,6 kg/h* Max~1,8 kg/h*
Operating time between re-fuelling Al min~40 h* Al max~13 h*
Heatable volume m
3
172/40-196/35-229/30 **
Combustion air inlet External diameter 50 mm.
Smoke outlet External diameter 80 mm.
Maximum absorbed electrical power Max. 420 WMed. 80 W
Power supply frequency and voltage 230 Volt / 50 Hz
Net weight 140 Kg.
Weight with packaging 150 Kg.
Technical characteristics TOBA Mod. COMFORT AIR
Overall thermal power Max. 8 kw / 6880 kcal
Overall thermal power Min. 2,4 kw / 2064 kcal
Yield at maximum 91,7%
Yield at minimum 94,1%
Temperature of exhaust smoke at maximum 170°C
Temperature of exhaust smoke at minimum 100°C
Dust 22 mg/Nm3 (13% O2)
13 mg/MJ
CO at 13%O
²
at minimum and maximum 0,025 – 0,014%
CO
2
at minimum and maximum 5,7% - 8,7%
Mass of smoke at minimum and maximum 4,0-6,6 g/sec
Minimum draught at maximum power 0,10 mbar – 10 Pa
Minimum draught at minimum power 0,05 mbar – 5 Pa
Hopper capacity 37 litres
Fuel pellet type Pellet diameter 6-8 mm. Length range 5-30 mm.
Pellet consumption per hour Min~0,6 kg/h* Max~1,8 kg/h*
Operating time between re-fuelling Al min~40 h* Al max~13 h*
Heatable volume m
3
172/40-196/35-229/30 **
Combustion air inlet External diameter 50 mm.
Smoke outlet External diameter 80 mm.
Maximum absorbed electrical power Max. 420 WMed. 80 W
Power supply frequency and voltage 230 Volt / 50 Hz
Net weight 140 Kg.
Weight with packaging 150 Kg.
* Data that may vary depending on the type of pellets used.
**Heatable volume based on demand of cal/m
3
40-35-30 (respectively 40-35-30 Kcal/h for m
3
)
Appliance suitable for installation in a shared flue.
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PELLET STOVES Chapter 3
INSTALLATION AND USE MANUAL
page 22
Installation and assembly Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
3.2. PREPARATION AND UNPACK ING
Suite, Club and NIMA stoves are delivered in two packages:
The first contains the stove
The second contains the ceramic cladding. (Fig. 2)
The Musa stove is only delivered in one set of packaging composed of:
The first pack contains the stove
The second pack contains the sides made of steel (fig.1).
The Toba stove is delivered in two ways depending on its front panel,
both ceramic or steatite.
In the case of a ceramic front panel there will be one sole package with
the structure (the box with the ceramic panel shall come flanked with
that containing the structure and the top) while in the case of a steatite
front panel the package shall be formed of two pallets, one with the
structure and the top and the other made in steatite.
The Sagar stove is delivered in one sole package formed of:
The first containing the stove with the box holding the steel
sides to its side
One contains the ceramics or steatite for the top (fig.2/2a). In
this case there will be a single pack for the structure (the
cardboard with the ceramics will be placed above the packaging
with the structure)
Open the packaging, remove, for the Suite/
Club/Sagar/Toba/Nima, stoves, the two brackets that block the
stove on the pallet (one on the right and one on the left side-fig.3/4),
while for the Musa (fig.5) stove remove the screws directly from the
base of the stove.
Position the stove in the chosen place, paying attention that it meets
the instructions above.
Figure 1 – Example of stove packaging
Figure 3 - Removing the packaging screws
(in figure Suite stove)
Figure 2 - Example of packing for
ceramics
Figure 2a – Soapstone package example
(Toba Oven)
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PELLET STOVES Chapter 3
INSTALLATION AND USE MANUAL
page 23
Installation and assembly Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
The stove body or unit must always be kept in a vertical position when
moved, and moved only using carts. Special care must be used to
protect the door and the glass from impacts that would damage them.
Moving the product must always be done with care. If possible, unpack
the stove in the area where it is going to be installed.
The materials which make up the packaging are not toxic or harmful,
so no special procedures for disposal by required.
Their storage, disposal or possible recycling are therefore the responsibility
of the final user, in compliance with current legislation on the subject.
Do not store the stove unit or its cladding without their packaging.
Position the stove without its cladding and connect it to the flue pipe.
Once the operations for connection are complete, assemble the
cladding (ceramics or steel sides).
Figures 4 - Removing screws from
Toba/Nima stove
Figures 5 - Removing screws from Musa
stove
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PELLET STOVES Chapter 7
INSTALLATION AND USE MANUAL
page 64
Electrical diagrams Technical service - Rights reserved MCZ Group S.p.A. - Reproduction prohibited
10. ELECTRICAL DIAGRAMS
MOTHERBOARD WIRING KEY
1. Emergency panel
3. Smoke sensor
4. Modem connection
5. Switch
6. Ignition plug
7. Flue-gas extractor fan
8. Reduction motor
9. Contact thermostat
10. Air fan
11. Flue-gas extractor fan revolutions control
12. Air flow sensor
N.B. The electrical wiring of the single components includes pre-wired connectors which are of different sizes.
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64


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