Manual MCZ AMY Air (page 42 of 68) (English)

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INSTALLATION GUIDE EN

SEALED PELLET STOVE

AMY Air

Instructions in English

TABLE OF CONTENTS

TABLE OF CONTENTS ..................................................................................................II

INTRODUCTION ..........................................................................................................1

1WARNINGS AND WARRANTY CONDITIONS .................................................................2

2INSTALLATION .........................................................................................................8

3DRAWINGS AND TECHNICAL FEATURES ....................................................................17

4INSTALLATION AND ASSEMBLY ...............................................................................19

5CONNECTION TO ADDITIONAL DEVICES ....................................................................28

6LOADING THE PELLETS ...........................................................................................29

7FIRST STARTUP ....................................................................................................30

8CONTROL PANEL ....................................................................................................31

9OPERATION ...........................................................................................................38

10SAFETY DEVICES ..................................................................................................49

11ALARMS ..............................................................................................................50

12RECOMMENDATIONS FOR SAFE USE .......................................................................52

13CLEANING ...........................................................................................................53

14TROUBLESHOOTING .............................................................................................61

15CIRCUIT BOARD ...................................................................................................64

INTRODUCTION

Dear Customer,

Our products are designed and manufactured in compliance with European reference regulations for construction products (EN13240

wood-burning stoves, EN14785 pellet-burning appliances, EN13229 replaces/wood-burning inserts, EN 12815 wood-burning range

cookers), with high quality materials and extensive experience in the transformation processes. The products also meet the essential

requirements of Directive 2006/95/EC (Low Voltage) and Directive 2004/108/EC (Electromagnetic Compatibility).

To get the best performance, we suggest you read the instructions in this manual carefully.

This installation guide forms an integral part of the product: ensure that the manual is always supplied with the device, even if it changes

owner. If the manual is lost, you can request another copy from the local technical department or download it directly from the company

website.

All local regulations, including those regarding national and European regulations, must be observed when the appliance is installed.

In Italy, for the installation of systems with biomass below 35KW, refer to ministerial decree D.M. 37/08, and the qualied installation

technician with the appropriate requisites must issue a certicate of compliance for the system installed. (By system one means

Stove+Chimney+Air inlet).

REVISIONS TO THE PUBLICATION

The content of this manual is strictly technical and the property of MCZ Group Spa.

No part of this manual may be translated into other languages and/or adapted and/or reproduced, even in part, in other mechanical or

electronic forms, photocopies, recordings or other, without the prior written authorisation from MCZ Group Spa.

The company reserves the right to make changes to the product at any time without prior notice. The proprietary company reserves its

rights according to the law.

CARE OF THE MANUAL AND HOW TO CONSULT IT

• Take care of this manual and keep it in an easily accessible place.

• Should the manual be misplaced or ruined, request a copy from your retailer or directly from the authorised Technical Assistance

Department. It can be downloaded from the company website.

• The “text in bold” must be read with particular care.

• The “text in italics” draws attention to other sections in this manual or clarications.

• “NOTE” provides the reader with additional information.

SYMBOLS USED IN THE MANUAL

ATTENTION:

read the relative message carefully as failure to observe the information provided could result in serious

damage to the product and put the persons who use it at risk.

INFORMATION:

failure to comply with these provisions will compromise the use of the product.

OPERATING SEQUENCES:

sequence of buttons to be pressed to access the menus or change settings.

MANUAL

carefully read this manual or the relative instructions.

1-WARNINGS AND WARRANTY CONDITIONS

SAFETY PRECAUTIONS

• Installation, electrical connection, function test and maintenance

must only be carried out by authorised and qualied personnel.

• Install the product in accordance with all local and national legislation

and regulations in force in the region or state.

• Only use the fuel recommended by the manufacturer. The product must not be

used as an incinerator.

• It is strictly forbidden to use alcohol, petrol, liquid fuel for lanterns, diesel, bio-

ethanol, uids for lighting charcoal or similar liquids to light/rekindle the ame

in these devices. Keep these ammable liquids well away from the appliance

when in use.

• Do not put any fuel other than wood pellets in the tank.

• The instructions provided in this manual must always be complied with to

ensure the product and any electronic appliances connected to it are used

correctly and accidents are prevented.

• This appliance can be used by children aged 8 years and above and

persons with reduced physical, sensory or mental capabilities or lack

of experience and knowledge if they have been given supervision

or instruction concerning use of the appliance in a safe way and

understand the hazards involved. Children must not play with the

appliance. Cleaning and user maintenance shall not be carried out by

children without supervision.

• The user, or whoever is operating the product, must read and fully understand

the contents of this installation guide before performing any operation. Errors

or incorrect settings can cause hazardous conditions and/or poor operation.

• Do not climb on or lean on the product.

1-WARNINGS AND WARRANTY CONDITIONS

• Do not put linen on the product to dry. Any drying racks or the like must be kept

at a safe distance from the product. Fire hazard.

• All liability for improper use of the product is entirely borne by the user and relieves

the Manufacturer from any civil and criminal liability.

• Any type of tampering or unauthorised replacement with non-original spare

parts could be hazardous for the operator’s safety and relieves the company

from any civil and criminal liability.

• Many of the surfaces of the product get very hot (door, handle, glass, smoke

outlet pipes, etc.). Avoid coming into contact with these parts without

adequate protective clothing or suitable means, such as gloves with

thermal protection or “cold handle” operating systems.

• It is forbidden to operate the product with the door open or the glass

broken.

• The doors/covers on the appliance must remain closed when it is not

used.

• The product must be powered by an electrical system that is equipped with an

eective earthing device.

• Switch the product o in the event of a fault or malfunction.

• Accumulated unburned pellets in the burner after each “failed start-up” must

be removed before lighting again. Check that the burner is clean and positioned

properly before lighting again.

• Do not wash the product with water. Water could get inside the unit and damage

the electrical insulation and cause electric shocks.

• Do not stand for a long time in front of the product in operation. Do not overheat

the room you are in and where the product is installed. This could cause injuries

and health problems.

• Install the product in a location that does not present a re hazard and is

equipped with power and air supplies and smoke outlets.

• In the event of re in the chimney, turn o the device, disconnect it from the

mains electricity and do not open the hatch. Then contact the competent

authorities.

• The product and the cladding must be stored in a dry place and must not be

1-WARNINGS AND WARRANTY CONDITIONS

exposed to weathering.

• It is recommended not to remove the feet that support the product in order to

guarantee adequate insulation, especially if the ooring is made of ammable

materials.

• In the event of a malfunction of the ignition system, do not force it to light by

using ammable materials.

• Special maintenance must only be performed by authorised and qualied

personnel.

• Assess the static conditions of the surface on which the weight of the product

will rest and provide suitable insulation if it is made of ammable material (e.g.

wood, tted carpet or plastic).

• Live electrical parts: only power the product once it has been fully assembled.

• Disconnect the product from the 230V power supply before performing any

maintenance operation.

• Improper use or poor maintenance of the product can cause hazardous situations

to arise.

• It is forbidden to manually load the fuel into the brazier. Failure to

follow this warning can lead to hazardous situations.

• Before the product is restarted, always remove any unburned pellets

building up in the brazier due to failed ignition, the emptying of the

tank or any situation that may cause this condition.

1-WARNINGS AND WARRANTY CONDITIONS

INFORMATION:

Please contact the retailer or qualied personnel authorised by the company to resolve a problem.

• You must only use the fuel specied by the manufacturer.

• When the product is switched on for the rst time it is normal for it to emit smoke due to the paint heating for the rst time.

Therefore make sure the room in which it is installed is well ventilated.

• Check and clean the smoke outlet pipes regularly (chimney tting).

• The product is not a cooking appliance.

• Always keep the cover of the fuel tank closed.

• Store this installation guide with care as it must accompany the product for the duration of its useful life. If the product is sold or

transferred to another user, ensure the manual is also handed over.

INTENDED USE

The product only works with wood pellets and must be installed indoors.

WARRANTY CONDITIONS

The company guarantees the product, with the exception of elements subject to normal wear (listed on the following page), for a

period of 2 (two) years from the date of purchase attested by:

• a document to serve as proof of purchase (invoice and/or receipt) that shows the name of the vendor and the date on which the

purchase was made;

• forwarding of the completed warranty certicate within 8 days of purchase;

Furthermore, in order for the guarantee to be valid, the device must be installed and calibrated by qualied personnel, and where

necessary, the user must be issued with a declaration of conformity and correct functioning of the product.

We recommend performing a functional test of the product before completion with the relative nishes, if applicable (claddings, painting

of walls, etc.).

Installations that do not meet the current standards, improper use and lack of maintenance as expected by the manufacturer, void the

product warranty.

The warranty is valid on the condition that the instructions and warnings contained in the user and maintenance manual are observed,

and therefore the product is used correctly.

The replacement of the entire system or the repair of one of its components does not extend the warranty period, and the original expiry

date remains unchanged.

The warranty covers the replacement or free repair of parts recognised as being faulty at source due to manufacturing defects.

In the event of a fault, to benet from the warranty, the customer must keep the warranty certicate and provide it with the document

given at the time of purchase to the Service Centre.

1-WARNINGS AND WARRANTY CONDITIONS

EXCLUSIONS

The warranty does not cover malfunctions and/or damage to the appliance that arise due to the following causes:

• Damage caused during transportation and/or handling

• all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the

manufacturer’s instructions (always refer to the installation guide provided with the appliance)

• incorrect sizing with regard to the use or faults in the installation or failure to adopt the necessary devices to guarantee proper

execution

• improper overheating of the equipment, use of fuels not conforming to the types and quantities indicated in the instructions provided

• further damage caused by incorrect user interventions in an attempt to x the initial fault

• worsening of the damage caused by the user continuing to operate the appliance even after the fault has been noticed

• in presence of a boiler, any corrosion, incrustations or breakages caused by water ow, condensation, hardness or acidity of the water,

improperly performed descaling treatments, lack of water, mud or limescale deposits

• ineciency of chimneys, ues or parts of the system aecting the appliance

• damage caused by tampering with the appliance, atmospheric agents, natural disasters, vandalism, electric shocks, res, faults in

the electric and/or hydraulic system.

• Failure to have the annual stove maintenance performed by an authorised technician or qualied personnel will result in the loss of

the warranty.

Also excluded from this warranty are:

• parts subject to normal wear such as gaskets, glass, claddings and cast iron grilles, painted, chrome-plated or gilded parts, handles

and electric cables, bulbs, indicator lights, knobs, all parts which can be removed from the rebox.

• Variations in colour of the painted or ceramic/serpentine parts and crazed ceramics as they are natural characteristics of the material

and product use.

• masonry work

• plant parts (if present) not supplied by the manufacturer

Any technical interventions on the product to eliminate the above defects and consequent damages must be agreed upon with the

Service Centre, who reserves the right to accept the relative appointment or not. However, said interventions will not be carried out under

warranty but as technical assistance to be granted as part of any eventual and specic agreed conditions and in accordance with the fee

in force for the work to be carried out.

The user will also be charged for any costs incurred to remedy the incorrect technical interventions, tampering or damage to the appliance,

not attributable to original faults.

Save for the legal or regulatory limits, the warranty does not cover the containment of atmospheric and acoustic pollution.

The company declines all liability for any damage which may be caused, directly or indirectly, to persons, animals or objects as

a consequence of non compliance with any provision specied in the manual, especially warnings regarding installation, use

and maintenance of the appliance.

1-WARNINGS AND WARRANTY CONDITIONS

SPARE PARTS

In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Department.

Only use original spare parts. The retailer or service centre can provide all necessary information regarding spare parts.

We do not recommend waiting for the parts to get worn out before having them replaced. It is important to perform regular maintenance.

The company declines all liability if the product and any other accessory is used improperly or modied without

authorisation.

All parts must be replaced with original spare parts.

WARNINGS FOR THE CORRECT DISPOSAL OF THE PRODUCT.

The owner is the sole party responsible for demolishing and disposing of the product. This must be performed in compliance with laws

related to safety and environmental protection in force in his/her country.

At the end of its working life, the product must not be disposed of as urban waste.

It must be taken to a special dierentiated waste collection centre set up by the local authorities or to a retailer that provides this service.

Separating and recycling prevents potential negative eects on the environment and health (often caused by inappropriately disposing of

product parts). It also allows materials to be recovered in order to obtain signicant savings in energy and resources.

WHY A SEALED STOVE?

Products constructed with a perfectly sealed structure do not consume the room’s oxygen but draw all the air form the outer environment

(if suitably ducted) and may therefore be installed in all dwellings that require a high degree of insulation such as “passive” or “high energy

eciency” houses. Thanks to this technology there is no risk of smoke emissions in the room, hence no air intakes and relevant aeration

grilles are required in the installation premises.

Consequently, there will be no more drafts of cold air in the room, which make it less comfortable and reduce the overall eciency of the

system. The sealed stove may even be installed in the presence of forced ventilation or in premises that might have negative pressure with

respect to the outside.

2-INSTALLATION

The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case,

always observe the regulations in force in the country of installation.

PELLETS

Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The

compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or

binders.

The market oers dierent types of pellets with characteristics that vary according to the wood mixtures used. The most common

diameter on the market is 6 mm (although 8 mm diameter is available too) with a length, on average, of between 3 and 40 mm. A good

quality pellet has a density of between 600 and 750 or more kg/metres cubed and a water content that accounts for 5 to 8% of its weight.

Pellets have technical advantages besides being an ecological fuel, as the wood residue is used completely, thereby achieving cleaner

combustion than that of fossil fuels.

While good-quality wood has a caloric value of 4.4 kW/kg (15% moisture, after about 18 months of seasoning), whereas that of pellets

is around 4.9 kW/kg. To ensure good combustion, the pellets must be stored in a dry place and protected from dirt. Pellets are usually

supplied in 15 kg bags, therefore, storing them is very convenient.

Good quality pellets guarantee good combustion, thereby decreasing harmful emissions into the atmosphere.

The poorer the quality of the fuel, the more often the internal parts of the brazier and combustion chamber must

be cleaned.

The main quality certications for pellets currently available on the European market guarantee that the fuel complies with class A1/A2

according to ISO 17225-2 (ex EN 14961). These certications include, for example, ENPlus, DINplus, Ö-Norm M7135, and in particular,

guarantee the following characteristics:

• caloric value: 4.6 ÷ 5.3 kWh/kg.

• Moisture content: ≤ 10% of the weight.

• Percentage of ash: max 1.2% of the weight (A1 less than 0.7%).

• Diameter: 6±1/8±1 mm.

• Length: 3÷40 mm.

• Content: 100% untreated wood without the addition of binding substances (max 5% bark).

• Packaging: in sacks made from ecologically compatible or biologically decomposing material.

The company strongly recommends using certied fuel for its products (ENplus, DINplus, Ö-Norm M7135).

Poor quality pellets or others that do not comply with the characteristics specied previously may compromise the

operation of your product and can therefore make the guarantee and product liability invalid.

BAG OF PELLETS 15 kg

Esc Set

< Data e Ora >

Esc Set

< Crono Off >

Esc On Set

< Programma 1 >

Esc On Set

< Programma 2 >

Esc On Ok

< programma 2 >

70°F 21.04

OFF

Mode:AUTO Menu

Temp:72°F Fan:A

Esc 7:00 Ok

< Inizio programma 2>

Esc 7:00 Ok

< Inizio programma 2>

9-OPERATION

CRONO (CHRONO)

This operating mode makes it possible to programme switching the product on and o automatically.

Stoves normally have their PROGRAMMED mode deactivated.

The fundamental settings of the PROGRAMMED mode are:

• Power on/o time selection

• Program activation day selection

The current date and time setting is essential for correct chrono operation.

Refer to the previous paragraph for how to set the current day and time.

Activating CRONO (CHRONO) and setting a weekly program

There are six congurable crono programs; for each one, the user can select a start and stop time and the days of the week when it is in

use. When one or more programs are active, the status of the stove and CRONO “n” alternate on the display. “n” is the number of crono

programs in use, separated by dashes. Example: CRONO 1 (only crono program 1 active) or CRONO 1-4 (crono programs 1 and 4 active) or

CRONO 1-2-3-4-5-6 (all crono programs active).

EXAMPLE OF PROGRAMMING

With the stove on or o, enter the MENU and select CRONO OFF (or CRONO NUMERO DEL/DEI CRONO ATTIVO/I (CRONO NUMBER OF CRONO

PROGRAMS ACTIVE). It displays PROGRAMMA 1 OFF (PROGRAM 1 OFF), to activate it press SET, select ON with the arrow key and conrm

with OK; the screen now displays Inizio programma orario (Start program) and will propose 00.00 as the start time; set the time with the

right arrow key and conrm it with OK. The next screen proposes a stop time of 10 minutes later than the congured start time: press the

right arrow key to edit the stop time, and press OK to conrm.

You are now proposed the days of the week on which to run the crono program: select ON or OFF with the arrow key and conrm with

OK. If no day of the week is conrmed with OK. If no day is selected as active (ON), the crono program is no longer enabled on the status

window (see above).

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