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Maintenance and Service
162
Safety
When performing any inspection or maintenance work on your
vehicle, always exercise care to minimize the risk of personal
injury or damage to the vehicle and always observe the
following safety precautions at all times.
Turn off the ignition and remove the key unless a
specific procedure requires otherwise.
Always keep hands, tools and items of clothing clear of
all drive belts and pulleys when the engine is running.
The radiator cooling fan may start at any time, (even when
the engine is not running).Always keep hands and loose
clothing e.g. tie, scarf etc. away from the fan blades.
When / after the engine is / has been running, many
underbonnet components will be hot, e.g. the engine,
exhaust system, cooling system, power steering fluid
reservoir etc. Do not touch until they are cool.
High pressure common rail is applied in engine fuel
system and never perform removal without permission as
great pressure of common rail may cause personal injury.
Do not touch electrical wires or components with the
ignition switch to 'ON' position. Remember that the
battery and vehicle wiring carry high currents or voltage
which could cause personal injury. Be careful not to
cause a short circuit.
Never leave the engine running in an unventilated area;
exhaust gases are poisonous and extremely dangerous.
Wherever possible, work in the engine compartment with
the engine stopped and the battery disconnected (see
page 137 'Emergency Troubleshooting - Jump start'. If it
is necessary to check underbonnet with the engine
running, ensure that the vehicle is on level ground,
handbrake applied and gear lever in neutral.
Ensure matches and naked lights are kept away from the
battery area and all fuel related parts. Never smoke near
these areas and parts.
Most liquids used in motor vehicles are poisonous and
never consumed or brought into contact with the skin or
eyes (these include battery acid, anti-freeze, brake fluid,
power steering fluid, diesel fuel, oil, washer fluid,
lubricants and refrigerant).Wear protective gloves if fill-up
necessary. Always obey all instructions printed on labels
and containers. Use eye protection if working on or under
your vehicle where you may be exposed to flying or
falling material, fluid spray etc.
Prolonged contact with engine oil may cause serious skin
disorders, including dermatitis and skin cancer. Wash
thoroughly after contact.
Keep children and pets clear of the vehicle. Do not allow
anyone in the vehicle unless specifically working to your
instructions. Keep oils, fluids and grease away from
children.
164


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