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FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the
tool.
Shaft lock (Fig. 1)
CAUTION:
Never actuate the shaft lock when the spindle is mov-
ing. The tool may be damaged.
Press the shaft lock to prevent spindle rotation when
installing or removing accessories.
Switch action (Fig. 2)
CAUTION:
Before plugging in the tool, always check to see that
the switch trigger actuates properly and returns to the
“OFF” position when released.
For tool with the lock-on switch
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop. For continuous operation, pull
the switch trigger and then push in the lock lever. To stop
the tool from the locked position, pull the switch trigger
fully, then release it.
For tool with the lock-off switch
To prevent the switch trigger from accidentally pulled, a
lock lever is provided.
To start the tool, push in the lock lever and then pull the
switch trigger. Release the switch trigger to stop.
For tool with the lock on and lock-off switch
To prevent the switch trigger from accidentally pulled, a
lock lever is provided.
To start the tool, push in the lock lever and then pull the
switch trigger. Release the switch trigger to stop. For con-
tinuous operation, push in the lock lever, pull the switch
trigger and then push the lock lever further in. To stop the
tool from the locked position, pull the switch trigger fully,
then release it.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing side grip (handle) (Fig. 3 & 4)
CAUTION:
Always be sure that the side grip is installed securely
before operation.
Remove one of the screws which secure gear housing
and head cover, then screw the side grip on the tool.
Installing or removing abrasive disc (Fig. 5 & 6)
NOTE:
Use sander accessories specified in this manual.
These must be purchased separately.
Mount the rubber pad onto the spindle. Fit the disc on the
rubber pad and screw the lock nut onto the spindle. To
tighten the lock nut, press the shaft lock firmly so that the
spindle cannot revolve, then use the lock nut wrench and
securely tighten clockwise.
To remove the disc, follow the installation procedure in
reverse.
OPERATION
WARNING:
It should never be necessary to force the tool. The
weight of the tool applies adequate pressure. Forcing
and excessive pressure could cause dangerous wheel
breakage.
CAUTION:
Never switch on the tool when it is in contact with the
workpiece, it may cause an injury to operator.
Never run the tool without the abrasive disc. You may
seriously damage the pad.
Always wear safety goggles or a face shield during
operation.
After operation, always switch off the tool and wait until
the disc has come to a complete stop before putting the
tool down.
ALWAYS hold the tool firmly with one hand on rear han-
dle and the other on the side handle. Turn the tool on and
then apply the abrasive disc to the workpiece.
In general, keep the abrasive disc at an angle of about
15 degrees to the workpiece surface. (Fig. 7)
Apply slight pressure only. Excessive pressure will result in
poor performance and premature wear to abrasive disc.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or
maintenance.
The tool and its air vents have to be kept clean. Regularly
clean the tool’s air vents or whenever the vents start to
become obstructed. (Fig. 8)
Replacing carbon brushes (Fig. 9 & 10)
When the resin insulating tip inside the carbon brush is
exposed to contact the commutator, it will automatically
shut off the motor. When this occurs, both carbon
brushes should be replaced. Keep the carbon brushes
clean and free to slip in the holders. Both carbon brushes
should be replaced at the same time. Use only identical
carbon brushes.
Use a screwdriver to remove the brush holder caps. Take
out the worn carbon brushes, insert the new ones and
secure the brush holder caps.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be per-
formed by Makita Authorized Service Centers, always
using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are recommended
for use with your Makita tool specified in this manual.
The use of any other accessories or attachments might
present a risk of injury to persons. Only use accessory
or attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita service center.
Rubber pad
Abrasive discs
Lock nut
Lock nut wrench
Side grip (handle)
6


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