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Makita EG441AE Manual

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8. ”HOW-TO” MAINTENANCE
CAUTION
Make sure the engine is stopped before starting
any maintenance, servicing or repair.
NOTE
It is recommended to use ear protection when
performing operation, maintenance and repair of
the generator set.
ENGINE OIL CHANGE (See Fig. - )
Change engine oil every 100 hours.
(For new engine, change oil after 20 hours.)
(a) Drain oil by removing the drain plug and the oil  ller
cap while the engine is warm.
OIL DRAIN PLUG
(b) Reinstall the drain plug and  ll the engine with oil
until it reaches the upper level on the oil  ller cap.
Use fresh and high quality lubricating oil to
the speci ed level as directed on page 5. If
contaminated or deteriorated oil is used or the
quantity of the engine oil is not suf cient, the
engine damage will result and its life will be greatly
shortened.
SERVICING THE AIR CLEANER
(See Fig. - thru )
Maintaining an air cleaner in proper condition is very
important.
Dirt induced through improperly installed, improperly
serviced or inadequate elements damages and wears
out engines. Keep the element always clean.
BASE
ELEMENT
AIR CLEANER COVER
BOLT
(a) Remove the bolt of air cleaner cover.
(EG601A, EG601AE, EG671A, EG671AE)
(See Fig. - )
Remove the air cleaner cover and cleaner element.
(b) Urethane form : Wash urethane form element in
kerosene or diesel fuel.
Then saturate the element in a mixture of 3 parts
kerosene or diesel fuel and 1 part engine oil.
Squeeze the element to remove the mixture and
install it in the air cleaner.
NOTE
Instead of washing oil (kerosene), it is possible to
wash the urethane foam element in a solution of
mild detergent and warm water.
Then rinse the element thoroughly in clean water.
Allow the element to dry thoroughly.
Soak the element
in clean engine oil and squeeze out excess oil.
CLEANING AND ADJUSTING SPARK PLUG
(See Fig. - )
(a) If the plug is contaminated with carbon, remove it
using a plug cleaner or wire brush.
(b) Adjust the electrode gap to 0.6 to 0.7 mm.
Spark plug : BR-6HS (NGK)
CLEANING FUEL STRAINER
(See Fig. - )
Dirt and water in the fuel are removed by the fuel
strainer.
(a) Remove the strainer cup and throw away water
and dirt.
(b) Clean the screen and strainer cup with gasoline.
(c) Tightly fasten the cup to main body, making sure to
avoid fuel leak.
CHECKING CARBON BRUSH
Brush Maintenance Essentials
(Effective Length)
The brush is the area which touches the slip ring, and
its surface must be kept smooth.
If it is not smooth then carbon and other substances
will adhere between the brush and slip ring.
This must be buffed with sandpaper or the like
because it is hazardous.
The usable length of the brush is 5~11mm, so if the
brush is 5mm long or less replace it with a new one.
(See Fig. - )
LENGTH WHEN NEW
EFFECTIVE BRUSH LENGTH
… 23 …


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