Manual Makita DUH651Z (page 11 of 68) (English, German, Dutch, Danish, French, Italian, Portuguese, Turkish, Spanish)

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CAUTION:

• The blade cover cannot be installed on the tool with the

chip receiver being installed. Before carrying or storing,

uninstall the chip receiver and then install the blade

cover to avoid blade exposure.

NOTE:

• Check the chip receiver for secure installment before

use.

• Never try to uninstall the chip receiver by an excessive

force with its hooks locked in the blade unit grooves.

Using the excessive force may damage it.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to

perform inspection or maintenance.

• Never use gasoline, benzine, thinner, alcohol or the

like. Discoloration, deformation or cracks may result.

Cleaning the tool

Clean out the tool by wiping off dust with a dry or soap-

dipped rag.

Blade maintenance

Smear the blade before and once per hour during

operation using machine oil or similars.

NOTE:

• Before smearing the blade, remove the chip receiver.

After operation, remove dust from both sides of the blade

with wired brush, wipe it off with a rag and then apply

enough low-viscosity oil, such as machine oil etc. and

spray-type lubricating oil.

CAUTION:

• Do not wash the blades in water. Failure to do so may

cause rust or damage on the tool.

Removing or installing shear blade

CAUTION:

• Before removing or installing shear blade, always be

sure that the tool is switched off and the battery

cartridge is removed.

• When replacing the shear blade, always wear gloves

without removing blade cover so that hands and face

does not directly contact the blade. Failure to do so

may cause personal injury.

NOTE:

• Do not wipe off grease from the gear and crank. Failure

to do so may cause damage to the tool.

• For specific way of removing and installing shear

blades refer to the reverse of a package for accessory

shear blades.

Removing the shear blades

Reverse the tool and loosen four screws. (Fig. 18)

NOTE:

• Be careful not to get your hands dirty as grease is

applied in the shear blade driving area.

Remove the under cover. (Fig. 19)

Remove the plate. (Fig. 20)

Set the crank at the angle as shown in the figure with a

slotted screwdriver. (Fig. 21)

Remove two screws from the shear blades and the shear

blade unit will be taken out. (Fig. 22)

CAUTION:

• Return the gear to the original position in such a

manner as it was installed if it should be taken away by

mistake.

Installing the shear blades

Prepare 4 removed screws (For under cover), 2 screws

(For shear blade), plate, under cover, and new shear

blades.

Adjust the crank position as shown in the figure. At this

time, apply some grease provided with new shear blades

to the periphery of the crank. (Fig. 23)

Overlap the oval hole in the upper blade with that in the

lower one. (Fig. 24)

Take out the blade cover from the old shear blades and fit

it onto the new ones for easy handling during the

replacement of blades. (Fig. 25)

Place the new shear blades on the tool so that the oval

holes in the shear blades fit onto the crank. Overlap the

holes in the shear blades with the screw holes in the tool

and then secure them with two screws. (Fig. 26)

Check the crank for smooth turn with a slotted

screwdriver. (Fig. 27)

Install the plate, under cover on the tool. Tighten the

screw firmly.

NOTE:

• There is no distinction between the top and bottom of

the plate.

Remove the blade cover and then turn on the tool to

check it for proper movement.

NOTE:

• When the shear blades does not operate properly,

there is a poor fit between the blades and crank. Redo

from the beginning.

Replacing carbon brushes (Fig. 28)

Remove and check the carbon brushes regularly. Replace

when they wear down to the limit mark. Keep the carbon

brushes clean and free to slip in the holders. Both carbon

brushes should be replaced at the same time. Use only

identical carbon brushes. (Fig. 29)

Insert the top end of slotted screwdriver into the notch in

the tool and remove the holder cap cover by lifting it up.

(Fig. 30)

Use a slotted screwdriver to remove the brush holder

caps. Take out the worn carbon brushes, insert the new

ones and secure the brush holder caps.

Reinstall the holder cap cover on the tool.

Storage

The hook hole in the bottom of the blade cover is

convenient for hanging the tool from a nail or screw on the

wall. (Fig. 31)

Remove the battery cartridge and put the blade cover on

the shear blades so that the blades are not exposed.

Store the tool out of the reach of children carefully.

Store the tool in the place not exposed to water and rain.

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Makita DUH651Z Manual

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